Address review: reference WDT_FEED_INTERVAL_MS in slow-path comment

# Conflicts:
#	esphome/core/application.cpp
#	esphome/core/application.h

.clang-tidy.hash

@@ -1 +1 @@
-d48687d988ae2a94a9973226df773478a7db1d52133545f07aa05e34fc678dcf
+dc8ad5472d9fb44ce1ca29a0601afd65705642799a2819704dfc8459fbaf9815

.github/actions/restore-python/action.yml

@@ -22,7 +22,7 @@ runs:
         python-version: ${{ inputs.python-version }}
     - name: Restore Python virtual environment
       id: cache-venv
-      uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+      uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
       with:
         path: venv
         # yamllint disable-line rule:line-length

.github/workflows/auto-label-pr.yml

@@ -27,7 +27,7 @@ jobs:
 
       - name: Generate a token
         id: generate-token
-        uses: actions/create-github-app-token@f8d387b68d61c58ab83c6c016672934102569859 # v2
+        uses: actions/create-github-app-token@1b10c78c7865c340bc4f6099eb2f838309f1e8c3 # v2
         with:
           app-id: ${{ secrets.ESPHOME_GITHUB_APP_ID }}
           private-key: ${{ secrets.ESPHOME_GITHUB_APP_PRIVATE_KEY }}

.github/workflows/ci.yml

@@ -47,7 +47,7 @@ jobs:
           python-version: ${{ env.DEFAULT_PYTHON }}
       - name: Restore Python virtual environment
         id: cache-venv
-        uses: actions/cache@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: venv
           # yamllint disable-line rule:line-length
@@ -159,7 +159,7 @@ jobs:
           token: ${{ secrets.CODECOV_TOKEN }}
       - name: Save Python virtual environment cache
         if: github.ref == 'refs/heads/dev'
-        uses: actions/cache/save@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/save@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: venv
           key: ${{ runner.os }}-${{ steps.restore-python.outputs.python-version }}-venv-${{ needs.common.outputs.cache-key }}
@@ -198,7 +198,7 @@ jobs:
           python-version: ${{ env.DEFAULT_PYTHON }}
           cache-key: ${{ needs.common.outputs.cache-key }}
       - name: Restore components graph cache
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: .temp/components_graph.json
           key: components-graph-${{ hashFiles('esphome/components/**/*.py') }}
@@ -231,7 +231,7 @@ jobs:
           echo "benchmarks=$(echo "$output" | jq -r '.benchmarks')" >> $GITHUB_OUTPUT
       - name: Save components graph cache
         if: github.ref == 'refs/heads/dev'
-        uses: actions/cache/save@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/save@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: .temp/components_graph.json
           key: components-graph-${{ hashFiles('esphome/components/**/*.py') }}
@@ -253,7 +253,7 @@ jobs:
           python-version: "3.13"
       - name: Restore Python virtual environment
         id: cache-venv
-        uses: actions/cache@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: venv
           key: ${{ runner.os }}-${{ steps.python.outputs.python-version }}-venv-${{ needs.common.outputs.cache-key }}
@@ -387,14 +387,14 @@ jobs:
 
       - name: Cache platformio
         if: github.ref == 'refs/heads/dev'
-        uses: actions/cache@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-${{ matrix.pio_cache_key }}-${{ hashFiles('platformio.ini') }}
 
       - name: Cache platformio
         if: github.ref != 'refs/heads/dev'
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-${{ matrix.pio_cache_key }}-${{ hashFiles('platformio.ini') }}
@@ -466,14 +466,14 @@ jobs:
 
       - name: Cache platformio
         if: github.ref == 'refs/heads/dev'
-        uses: actions/cache@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-tidyesp32-${{ hashFiles('platformio.ini') }}
 
       - name: Cache platformio
         if: github.ref != 'refs/heads/dev'
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-tidyesp32-${{ hashFiles('platformio.ini') }}
@@ -555,14 +555,14 @@ jobs:
 
       - name: Cache platformio
         if: github.ref == 'refs/heads/dev'
-        uses: actions/cache@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-tidyesp32-${{ hashFiles('platformio.ini') }}
 
       - name: Cache platformio
         if: github.ref != 'refs/heads/dev'
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-tidyesp32-${{ hashFiles('platformio.ini') }}
@@ -817,7 +817,7 @@ jobs:
       - name: Restore cached memory analysis
         id: cache-memory-analysis
         if: steps.check-script.outputs.skip != 'true' && steps.check-tests.outputs.skip != 'true'
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: memory-analysis-target.json
           key: ${{ steps.cache-key.outputs.cache-key }}
@@ -841,7 +841,7 @@ jobs:
 
       - name: Cache platformio
         if: steps.check-script.outputs.skip != 'true' && steps.check-tests.outputs.skip != 'true' && steps.cache-memory-analysis.outputs.cache-hit != 'true'
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-memory-${{ fromJSON(needs.determine-jobs.outputs.memory_impact).platform }}-${{ hashFiles('platformio.ini') }}
@@ -883,7 +883,7 @@ jobs:
 
       - name: Save memory analysis to cache
         if: steps.check-script.outputs.skip != 'true' && steps.check-tests.outputs.skip != 'true' && steps.cache-memory-analysis.outputs.cache-hit != 'true' && steps.build.outcome == 'success'
-        uses: actions/cache/save@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/save@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: memory-analysis-target.json
           key: ${{ steps.cache-key.outputs.cache-key }}
@@ -930,7 +930,7 @@ jobs:
           python-version: ${{ env.DEFAULT_PYTHON }}
           cache-key: ${{ needs.common.outputs.cache-key }}
       - name: Cache platformio
-        uses: actions/cache/restore@668228422ae6a00e4ad889ee87cd7109ec5666a7 # v5.0.4
+        uses: actions/cache/restore@27d5ce7f107fe9357f9df03efb73ab90386fccae # v5.0.5
         with:
           path: ~/.platformio
           key: platformio-memory-${{ fromJSON(needs.determine-jobs.outputs.memory_impact).platform }}-${{ hashFiles('platformio.ini') }}

.github/workflows/release.yml

@@ -221,7 +221,7 @@ jobs:
     steps:
       - name: Generate a token
         id: generate-token
-        uses: actions/create-github-app-token@f8d387b68d61c58ab83c6c016672934102569859 # v3.0.0
+        uses: actions/create-github-app-token@1b10c78c7865c340bc4f6099eb2f838309f1e8c3 # v3.1.1
         with:
           app-id: ${{ secrets.ESPHOME_GITHUB_APP_ID }}
           private-key: ${{ secrets.ESPHOME_GITHUB_APP_PRIVATE_KEY }}
@@ -256,7 +256,7 @@ jobs:
     steps:
       - name: Generate a token
         id: generate-token
-        uses: actions/create-github-app-token@f8d387b68d61c58ab83c6c016672934102569859 # v3.0.0
+        uses: actions/create-github-app-token@1b10c78c7865c340bc4f6099eb2f838309f1e8c3 # v3.1.1
         with:
           app-id: ${{ secrets.ESPHOME_GITHUB_APP_ID }}
           private-key: ${{ secrets.ESPHOME_GITHUB_APP_PRIVATE_KEY }}
@@ -287,7 +287,7 @@ jobs:
     steps:
       - name: Generate a token
         id: generate-token
-        uses: actions/create-github-app-token@f8d387b68d61c58ab83c6c016672934102569859 # v3.0.0
+        uses: actions/create-github-app-token@1b10c78c7865c340bc4f6099eb2f838309f1e8c3 # v3.1.1
         with:
           app-id: ${{ secrets.ESPHOME_GITHUB_APP_ID }}
           private-key: ${{ secrets.ESPHOME_GITHUB_APP_PRIVATE_KEY }}

esphome/__main__.py

@@ -750,8 +750,15 @@ def upload_using_esptool(
             platformio_api.FlashImage(
                 path=idedata.firmware_bin_path, offset=firmware_offset
             ),
-            *idedata.extra_flash_images,
         ]
+        for image in idedata.extra_flash_images:
+            if not image.path.is_file():
+                _LOGGER.warning(
+                    "Skipping missing flash image declared by platform: %s",
+                    image.path,
+                )
+                continue
+            flash_images.append(image)
 
     mcu = "esp8266"
     if CORE.is_esp32:

esphome/components/adc/sensor.py

@@ -2,7 +2,11 @@ import logging
 
 import esphome.codegen as cg
 from esphome.components import sensor, voltage_sampler
-from esphome.components.esp32 import get_esp32_variant, include_builtin_idf_component
+from esphome.components.esp32 import (
+    get_esp32_variant,
+    include_builtin_idf_component,
+    require_adc_oneshot_iram,
+)
 from esphome.components.nrf52.const import AIN_TO_GPIO, EXTRA_ADC
 from esphome.components.zephyr import (
     zephyr_add_overlay,
@@ -24,6 +28,7 @@ from esphome.const import (
     PlatformFramework,
 )
 from esphome.core import CORE
+from esphome.types import ConfigType
 
 from . import (
     ATTENUATION_MODES,
@@ -65,6 +70,13 @@ def validate_config(config):
     return config
 
 
+def _require_adc_iram(config: ConfigType) -> ConfigType:
+    """Register ADC oneshot IRAM requirement during config validation."""
+    if CORE.is_esp32:
+        require_adc_oneshot_iram()
+    return config
+
+
 ADCSensor = adc_ns.class_(
     "ADCSensor", sensor.Sensor, cg.PollingComponent, voltage_sampler.VoltageSampler
 )
@@ -95,6 +107,7 @@ CONFIG_SCHEMA = cv.All(
     )
     .extend(cv.polling_component_schema("60s")),
     validate_config,
+    _require_adc_iram,
 )
 
 CONF_ADC_CHANNEL_ID = "adc_channel_id"

esphome/components/api/api.proto

@@ -671,6 +671,7 @@ message SensorStateResponse {
   option (source) = SOURCE_SERVER;
   option (ifdef) = "USE_SENSOR";
   option (no_delay) = true;
+  option (speed_optimized) = true;
 
   fixed32 key = 1 [(force) = true];
   float state = 2;
@@ -777,9 +778,10 @@ message SubscribeLogsResponse {
   option (source) = SOURCE_SERVER;
   option (log) = false;
   option (no_delay) = false;
+  option (speed_optimized) = true;
 
-  LogLevel level = 1;
-  bytes message = 3;
+  LogLevel level = 1 [(force) = true];
+  bytes message = 3 [(force) = true];
 }
 
 // ==================== NOISE ENCRYPTION ====================
@@ -1638,6 +1640,7 @@ message BluetoothLERawAdvertisementsResponse {
   option (source) = SOURCE_SERVER;
   option (ifdef) = "USE_BLUETOOTH_PROXY";
   option (no_delay) = true;
+  option (speed_optimized) = true;
 
   repeated BluetoothLERawAdvertisement advertisements = 1 [(fixed_array_with_length_define) = "BLUETOOTH_PROXY_ADVERTISEMENT_BATCH_SIZE"];
 }

esphome/components/api/api_options.proto

@@ -23,6 +23,7 @@ extend google.protobuf.MessageOptions {
     optional bool no_delay = 1040 [default=false];
     optional string base_class = 1041;
     optional bool inline_encode = 1042 [default=false];
+    optional bool speed_optimized = 1043 [default=false];
 }
 
 extend google.protobuf.FieldOptions {

esphome/components/api/api_pb2.cpp

@@ -745,7 +745,9 @@ uint32_t ListEntitiesSensorResponse::calculate_size() const {
 #endif
   return size;
 }
-uint8_t *SensorStateResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {
+__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)
+uint8_t *
+SensorStateResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {
   uint8_t *__restrict__ pos = buffer.get_pos();
   ProtoEncode::write_tag_and_fixed32(pos PROTO_ENCODE_DEBUG_ARG, 13, this->key);
   ProtoEncode::encode_float(pos PROTO_ENCODE_DEBUG_ARG, 2, this->state);
@@ -755,7 +757,9 @@ uint8_t *SensorStateResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG
 #endif
   return pos;
 }
-uint32_t SensorStateResponse::calculate_size() const {
+__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)
+uint32_t
+SensorStateResponse::calculate_size() const {
   uint32_t size = 0;
   size += 5;
   size += ProtoSize::calc_float(1, this->state);
@@ -912,16 +916,22 @@ bool SubscribeLogsRequest::decode_varint(uint32_t field_id, proto_varint_value_t
   }
   return true;
 }
-uint8_t *SubscribeLogsResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {
+__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)
+uint8_t *
+SubscribeLogsResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {
   uint8_t *__restrict__ pos = buffer.get_pos();
-  ProtoEncode::encode_uint32(pos PROTO_ENCODE_DEBUG_ARG, 1, static_cast<uint32_t>(this->level));
-  ProtoEncode::encode_bytes(pos PROTO_ENCODE_DEBUG_ARG, 3, this->message_ptr_, this->message_len_);
+  ProtoEncode::encode_uint32(pos PROTO_ENCODE_DEBUG_ARG, 1, static_cast<uint32_t>(this->level), true);
+  ProtoEncode::write_raw_byte(pos PROTO_ENCODE_DEBUG_ARG, 26);
+  ProtoEncode::encode_varint_raw(pos PROTO_ENCODE_DEBUG_ARG, this->message_len_);
+  ProtoEncode::encode_raw(pos PROTO_ENCODE_DEBUG_ARG, this->message_ptr_, this->message_len_);
   return pos;
 }
-uint32_t SubscribeLogsResponse::calculate_size() const {
+__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)
+uint32_t
+SubscribeLogsResponse::calculate_size() const {
   uint32_t size = 0;
-  size += this->level ? 2 : 0;
-  size += ProtoSize::calc_length(1, this->message_len_);
+  size += 2;
+  size += ProtoSize::calc_length_force(1, this->message_len_);
   return size;
 }
 #ifdef USE_API_NOISE
@@ -2328,7 +2338,9 @@ bool SubscribeBluetoothLEAdvertisementsRequest::decode_varint(uint32_t field_id,
   }
   return true;
 }
-uint8_t *BluetoothLERawAdvertisementsResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {
+__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)
+uint8_t *
+BluetoothLERawAdvertisementsResponse::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {
   uint8_t *__restrict__ pos = buffer.get_pos();
   for (uint16_t i = 0; i < this->advertisements_len; i++) {
     auto &sub_msg = this->advertisements[i];
@@ -2350,7 +2362,9 @@ uint8_t *BluetoothLERawAdvertisementsResponse::encode(ProtoWriteBuffer &buffer P
   }
   return pos;
 }
-uint32_t BluetoothLERawAdvertisementsResponse::calculate_size() const {
+__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)
+uint32_t
+BluetoothLERawAdvertisementsResponse::calculate_size() const {
   uint32_t size = 0;
   for (uint16_t i = 0; i < this->advertisements_len; i++) {
     auto &sub_msg = this->advertisements[i];

esphome/components/atm90e32/atm90e32.h

@@ -111,14 +111,14 @@ class ATM90E32Component : public PollingComponent,
 #endif
   float get_reference_voltage(uint8_t phase) {
 #ifdef USE_NUMBER
-    return (phase >= 0 && phase < 3 && ref_voltages_[phase]) ? ref_voltages_[phase]->state : 120.0;  // Default voltage
+    return (phase < 3 && ref_voltages_[phase]) ? ref_voltages_[phase]->state : 120.0;  // Default voltage
 #else
     return 120.0;  // Default voltage
 #endif
   }
   float get_reference_current(uint8_t phase) {
 #ifdef USE_NUMBER
-    return (phase >= 0 && phase < 3 && ref_currents_[phase]) ? ref_currents_[phase]->state : 5.0f;  // Default current
+    return (phase < 3 && ref_currents_[phase]) ? ref_currents_[phase]->state : 5.0f;  // Default current
 #else
     return 5.0f;   // Default current
 #endif

esphome/components/audio/__init__.py

@@ -1,7 +1,11 @@
 from dataclasses import dataclass
 
 import esphome.codegen as cg
-from esphome.components.esp32 import add_idf_component, include_builtin_idf_component
+from esphome.components.esp32 import (
+    add_idf_component,
+    add_idf_sdkconfig_option,
+    include_builtin_idf_component,
+)
 import esphome.config_validation as cv
 from esphome.const import CONF_BITS_PER_SAMPLE, CONF_NUM_CHANNELS, CONF_SAMPLE_RATE
 from esphome.core import CORE
@@ -27,6 +31,7 @@ class AudioData:
     flac_support: bool = False
     mp3_support: bool = False
     opus_support: bool = False
+    micro_decoder_support: bool = False
 
 
 def _get_data() -> AudioData:
@@ -50,6 +55,11 @@ def request_opus_support() -> None:
     _get_data().opus_support = True
 
 
+def request_micro_decoder_support() -> None:
+    """Request micro-decoder library support for audio decoding."""
+    _get_data().micro_decoder_support = True
+
+
 CONF_MIN_BITS_PER_SAMPLE = "min_bits_per_sample"
 CONF_MAX_BITS_PER_SAMPLE = "max_bits_per_sample"
 CONF_MIN_CHANNELS = "min_channels"
@@ -208,6 +218,19 @@ async def to_code(config):
     )
 
     data = _get_data()
+
+    if data.micro_decoder_support:
+        add_idf_component(name="esphome/micro-decoder", ref="0.1.1")
+
+        # All codecs are enabled by default in micro-decoder, so disable the ones that aren't requested to save flash
+        if not data.flac_support:
+            add_idf_sdkconfig_option("CONFIG_MICRO_DECODER_CODEC_FLAC", False)
+        if not data.mp3_support:
+            add_idf_sdkconfig_option("CONFIG_MICRO_DECODER_CODEC_MP3", False)
+        if not data.opus_support:
+            add_idf_sdkconfig_option("CONFIG_MICRO_DECODER_CODEC_OPUS", False)
+
+    # Legacy audio_decoder.cpp support defines and components
     if data.flac_support:
         cg.add_define("USE_AUDIO_FLAC_SUPPORT")
         add_idf_component(name="esphome/micro-flac", ref="0.1.1")

esphome/components/bme68x_bsec2/__init__.py

@@ -17,6 +17,7 @@ CODEOWNERS = ["@neffs", "@kbx81"]
 DOMAIN = "bme68x_bsec2"
 
 BSEC2_LIBRARY_VERSION = "1.10.2610"
+BME68x_LIBRARY_VERSION = "v1.3.40408"
 
 CONF_ALGORITHM_OUTPUT = "algorithm_output"
 CONF_BME68X_BSEC2_ID = "bme68x_bsec2_id"
@@ -184,16 +185,31 @@ async def to_code_base(config):
     if core.CORE.using_arduino:
         cg.add_library("Wire", None)
         cg.add_library("SPI", None)
-    cg.add_library(
-        "BME68x Sensor library",
-        None,
-        "https://github.com/boschsensortec/Bosch-BME68x-Library#v1.3.40408",
-    )
-    cg.add_library(
-        "BSEC2 Software Library",
-        None,
-        f"https://github.com/boschsensortec/Bosch-BSEC2-Library.git#{BSEC2_LIBRARY_VERSION}",
-    )
+
+    if core.CORE.is_esp32:
+        from esphome.components.esp32 import add_idf_component
+
+        add_idf_component(
+            name="boschsensortec/Bosch-BME68x-Library",
+            repo="https://github.com/esphome-libs/Bosch-BME68x-Library",
+            ref=BME68x_LIBRARY_VERSION,
+        )
+        add_idf_component(
+            name="boschsensortec/Bosch-BSEC2-Library",
+            repo="https://github.com/esphome-libs/Bosch-BSEC2-Library",
+            ref=BSEC2_LIBRARY_VERSION,
+        )
+    else:
+        cg.add_library(
+            "BME68x Sensor library",
+            None,
+            f"https://github.com/boschsensortec/Bosch-BME68x-Library#{BME68x_LIBRARY_VERSION}",
+        )
+        cg.add_library(
+            "BSEC2 Software Library",
+            None,
+            f"https://github.com/boschsensortec/Bosch-BSEC2-Library.git#{BSEC2_LIBRARY_VERSION}",
+        )
 
     cg.add_define("USE_BSEC2")
 

esphome/components/esp32/__init__.py

@@ -676,7 +676,7 @@ ARDUINO_FRAMEWORK_VERSION_LOOKUP = {
     "dev": cv.Version(3, 3, 8),
 }
 ARDUINO_PLATFORM_VERSION_LOOKUP = {
-    cv.Version(3, 3, 8): cv.Version(55, 3, 38),
+    cv.Version(3, 3, 8): cv.Version(55, 3, 38, "1"),
     cv.Version(3, 3, 7): cv.Version(55, 3, 37),
     cv.Version(3, 3, 6): cv.Version(55, 3, 36),
     cv.Version(3, 3, 5): cv.Version(55, 3, 35),
@@ -724,7 +724,7 @@ ESP_IDF_PLATFORM_VERSION_LOOKUP = {
     cv.Version(
         6, 0, 0
     ): "https://github.com/pioarduino/platform-espressif32.git#prep_IDF6",
-    cv.Version(5, 5, 4): cv.Version(55, 3, 38),
+    cv.Version(5, 5, 4): cv.Version(55, 3, 38, "1"),
     cv.Version(5, 5, 3, "1"): cv.Version(55, 3, 37),
     cv.Version(5, 5, 3): cv.Version(55, 3, 37),
     cv.Version(5, 5, 2): cv.Version(55, 3, 37),
@@ -744,8 +744,8 @@ ESP_IDF_PLATFORM_VERSION_LOOKUP = {
 # The platform-espressif32 version
 #  - https://github.com/pioarduino/platform-espressif32/releases
 PLATFORM_VERSION_LOOKUP = {
-    "recommended": cv.Version(55, 3, 38),
-    "latest": cv.Version(55, 3, 38),
+    "recommended": cv.Version(55, 3, 38, "1"),
+    "latest": cv.Version(55, 3, 38, "1"),
     "dev": "https://github.com/pioarduino/platform-espressif32.git#develop",
 }
 
@@ -1058,6 +1058,7 @@ CONF_DISABLE_MBEDTLS_PEER_CERT = "disable_mbedtls_peer_cert"
 CONF_DISABLE_MBEDTLS_PKCS7 = "disable_mbedtls_pkcs7"
 CONF_DISABLE_REGI2C_IN_IRAM = "disable_regi2c_in_iram"
 CONF_DISABLE_FATFS = "disable_fatfs"
+CONF_ADC_ONESHOT_IN_IRAM = "adc_oneshot_in_iram"
 
 # VFS requirement tracking
 # Components that need VFS features can call require_vfs_*() functions
@@ -1071,6 +1072,7 @@ KEY_MBEDTLS_PEER_CERT_REQUIRED = "mbedtls_peer_cert_required"
 KEY_MBEDTLS_PKCS7_REQUIRED = "mbedtls_pkcs7_required"
 KEY_FATFS_REQUIRED = "fatfs_required"
 KEY_MBEDTLS_SHA512_REQUIRED = "mbedtls_sha512_required"
+KEY_ADC_ONESHOT_IRAM_REQUIRED = "adc_oneshot_iram_required"
 
 
 def require_vfs_select() -> None:
@@ -1168,6 +1170,17 @@ def require_fatfs() -> None:
     CORE.data[KEY_ESP32][KEY_FATFS_REQUIRED] = True
 
 
+def require_adc_oneshot_iram() -> None:
+    """Mark that ADC oneshot IRAM safety is required by a component.
+
+    Call this from components that use the ADC oneshot driver. When flash cache is
+    disabled (e.g., during NVS writes by WiFi, BLE, Zigbee, or power management),
+    the ADC oneshot read function must be in IRAM to avoid crashes.
+    This sets CONFIG_ADC_ONESHOT_CTRL_FUNC_IN_IRAM.
+    """
+    CORE.data[KEY_ESP32][KEY_ADC_ONESHOT_IRAM_REQUIRED] = True
+
+
 def _parse_idf_component(value: str) -> ConfigType:
     """Parse IDF component shorthand syntax like 'owner/component^version'"""
     # Match operator followed by version-like string (digit or *)
@@ -1268,6 +1281,7 @@ FRAMEWORK_SCHEMA = cv.Schema(
                 cv.Optional(CONF_DISABLE_MBEDTLS_PEER_CERT, default=True): cv.boolean,
                 cv.Optional(CONF_DISABLE_MBEDTLS_PKCS7, default=True): cv.boolean,
                 cv.Optional(CONF_DISABLE_REGI2C_IN_IRAM, default=True): cv.boolean,
+                cv.Optional(CONF_ADC_ONESHOT_IN_IRAM, default=False): cv.boolean,
                 cv.Optional(CONF_DISABLE_FATFS, default=True): cv.boolean,
             }
         ),
@@ -2068,6 +2082,16 @@ async def to_code(config):
     if advanced[CONF_DISABLE_REGI2C_IN_IRAM]:
         add_idf_sdkconfig_option("CONFIG_ESP_REGI2C_CTRL_FUNC_IN_IRAM", False)
 
+    # Place ADC oneshot control functions in IRAM for cache safety
+    # When flash cache is disabled (during NVS writes by WiFi, BLE, Zigbee, Thread,
+    # power management, etc.), ADC reads will crash if these functions are in flash.
+    # Components using ADC call require_adc_oneshot_iram() to force this.
+    if (
+        CORE.data[KEY_ESP32].get(KEY_ADC_ONESHOT_IRAM_REQUIRED, False)
+        or advanced[CONF_ADC_ONESHOT_IN_IRAM]
+    ):
+        add_idf_sdkconfig_option("CONFIG_ADC_ONESHOT_CTRL_FUNC_IN_IRAM", True)
+
     # Disable FATFS support
     # Components that need FATFS (SD card, etc.) can call require_fatfs()
     if CORE.data[KEY_ESP32].get(KEY_FATFS_REQUIRED, False):

esphome/components/esp32/core.cpp

@@ -61,6 +61,9 @@ uint32_t arch_get_cpu_freq_hz() {
 }
 
 TaskHandle_t loop_task_handle = nullptr;  // NOLINT(cppcoreguidelines-avoid-non-const-global-variables)
+static StaticTask_t loop_task_tcb;        // NOLINT(cppcoreguidelines-avoid-non-const-global-variables)
+static StackType_t
+    loop_task_stack[ESPHOME_LOOP_TASK_STACK_SIZE];  // NOLINT(cppcoreguidelines-avoid-non-const-global-variables)
 
 void loop_task(void *pv_params) {
   setup();
@@ -73,9 +76,11 @@ extern "C" void app_main() {
   initArduino();
   esp32::setup_preferences();
 #if CONFIG_FREERTOS_UNICORE
-  xTaskCreate(loop_task, "loopTask", ESPHOME_LOOP_TASK_STACK_SIZE, nullptr, 1, &loop_task_handle);
+  loop_task_handle = xTaskCreateStatic(loop_task, "loopTask", ESPHOME_LOOP_TASK_STACK_SIZE, nullptr, 1, loop_task_stack,
+                                       &loop_task_tcb);
 #else
-  xTaskCreatePinnedToCore(loop_task, "loopTask", ESPHOME_LOOP_TASK_STACK_SIZE, nullptr, 1, &loop_task_handle, 1);
+  loop_task_handle = xTaskCreateStaticPinnedToCore(loop_task, "loopTask", ESPHOME_LOOP_TASK_STACK_SIZE, nullptr, 1,
+                                                   loop_task_stack, &loop_task_tcb, 1);
 #endif
 }
 

esphome/components/esp32/preferences.cpp

@@ -4,7 +4,6 @@
 #include "esphome/core/helpers.h"
 #include "esphome/core/log.h"
 #include <nvs_flash.h>
-#include <cinttypes>
 #include <cstring>
 #include <vector>
 
@@ -12,9 +11,6 @@ namespace esphome::esp32 {
 
 static const char *const TAG = "preferences";
 
-// Buffer size for converting uint32_t to string: max "4294967295" (10 chars) + null terminator + 1 padding
-static constexpr size_t KEY_BUFFER_SIZE = 12;
-
 struct NVSData {
   uint32_t key;
   SmallInlineBuffer<8> data;  // Most prefs fit in 8 bytes (covers fan, cover, select, etc.)
@@ -51,8 +47,8 @@ bool ESP32PreferenceBackend::load(uint8_t *data, size_t len) {
     }
   }
 
-  char key_str[KEY_BUFFER_SIZE];
-  snprintf(key_str, sizeof(key_str), "%" PRIu32, this->key);
+  char key_str[UINT32_MAX_STR_SIZE];
+  uint32_to_str(key_str, this->key);
   size_t actual_len;
   esp_err_t err = nvs_get_blob(this->nvs_handle, key_str, nullptr, &actual_len);
   if (err != 0) {
@@ -108,8 +104,8 @@ bool ESP32Preferences::sync() {
   uint32_t last_key = 0;
 
   for (const auto &save : s_pending_save) {
-    char key_str[KEY_BUFFER_SIZE];
-    snprintf(key_str, sizeof(key_str), "%" PRIu32, save.key);
+    char key_str[UINT32_MAX_STR_SIZE];
+    uint32_to_str(key_str, save.key);
     ESP_LOGVV(TAG, "Checking if NVS data %s has changed", key_str);
     if (this->is_changed_(this->nvs_handle, save, key_str)) {
       esp_err_t err = nvs_set_blob(this->nvs_handle, key_str, save.data.data(), save.data.size());

esphome/components/globals/__init__.py

@@ -108,8 +108,13 @@ async def globals_set_to_code(config, action_id, template_arg, args):
     full_id, paren = await cg.get_variable_with_full_id(config[CONF_ID])
     template_arg = cg.TemplateArguments(full_id.type, *template_arg)
     var = cg.new_Pvariable(action_id, template_arg, paren)
+    # Use the global's value_type alias as the lambda return type so
+    # TemplatableFn stores a direct function pointer instead of going through
+    # the deprecated converting trampoline when the value expression deduces
+    # to a different type (e.g. int literal assigned to a float global).
+    value_type = cg.RawExpression(f"{full_id.type}::value_type")
     templ = await cg.templatable(
-        config[CONF_VALUE], args, None, to_exp=cg.RawExpression, wrap_constant=True
+        config[CONF_VALUE], args, value_type, to_exp=cg.RawExpression
     )
     cg.add(var.set_value(templ))
     return var

esphome/components/heatpumpir/climate.py

@@ -127,6 +127,6 @@ async def to_code(config):
     cg.add(var.set_min_temperature(config[CONF_MIN_TEMPERATURE]))
     cg.add_build_flag("-Wno-error=overloaded-virtual")
 
-    cg.add_library("tonia/HeatpumpIR", "1.0.40")
+    cg.add_library("tonia/HeatpumpIR", "1.0.41")
     if CORE.is_libretiny or CORE.is_esp32:
         CORE.add_platformio_option("lib_ignore", ["IRremoteESP8266"])

esphome/components/ld2410/ld2410.cpp

@@ -360,8 +360,8 @@ void LD2410Component::handle_periodic_data_() {
   */
 #ifdef USE_SENSOR
   SAFE_PUBLISH_SENSOR(this->moving_target_distance_sensor_,
-                      encode_uint16(this->buffer_data_[MOVING_TARGET_HIGH], this->buffer_data_[MOVING_TARGET_LOW]))
-  SAFE_PUBLISH_SENSOR(this->moving_target_energy_sensor_, this->buffer_data_[MOVING_ENERGY])
+                      encode_uint16(this->buffer_data_[MOVING_TARGET_HIGH], this->buffer_data_[MOVING_TARGET_LOW]));
+  SAFE_PUBLISH_SENSOR(this->moving_target_energy_sensor_, this->buffer_data_[MOVING_ENERGY]);
   SAFE_PUBLISH_SENSOR(this->still_target_distance_sensor_,
                       encode_uint16(this->buffer_data_[STILL_TARGET_HIGH], this->buffer_data_[STILL_TARGET_LOW]));
   SAFE_PUBLISH_SENSOR(this->still_target_energy_sensor_, this->buffer_data_[STILL_ENERGY]);
@@ -375,26 +375,26 @@ void LD2410Component::handle_periodic_data_() {
       Moving energy: 20~28th bytes
     */
     for (uint8_t i = 0; i < TOTAL_GATES; i++) {
-      SAFE_PUBLISH_SENSOR(this->gate_move_sensors_[i], this->buffer_data_[MOVING_SENSOR_START + i])
+      SAFE_PUBLISH_SENSOR(this->gate_move_sensors_[i], this->buffer_data_[MOVING_SENSOR_START + i]);
     }
     /*
       Still energy: 29~37th bytes
     */
     for (uint8_t i = 0; i < TOTAL_GATES; i++) {
-      SAFE_PUBLISH_SENSOR(this->gate_still_sensors_[i], this->buffer_data_[STILL_SENSOR_START + i])
+      SAFE_PUBLISH_SENSOR(this->gate_still_sensors_[i], this->buffer_data_[STILL_SENSOR_START + i]);
     }
     /*
       Light sensor: 38th bytes
     */
-    SAFE_PUBLISH_SENSOR(this->light_sensor_, this->buffer_data_[LIGHT_SENSOR])
+    SAFE_PUBLISH_SENSOR(this->light_sensor_, this->buffer_data_[LIGHT_SENSOR]);
   } else {
     for (auto &gate_move_sensor : this->gate_move_sensors_) {
-      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_move_sensor)
+      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_move_sensor);
     }
     for (auto &gate_still_sensor : this->gate_still_sensors_) {
-      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_still_sensor)
+      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_still_sensor);
     }
-    SAFE_PUBLISH_SENSOR_UNKNOWN(this->light_sensor_)
+    SAFE_PUBLISH_SENSOR_UNKNOWN(this->light_sensor_);
   }
 #endif
 #ifdef USE_BINARY_SENSOR
@@ -786,13 +786,12 @@ void LD2410Component::set_light_out_control() {
 }
 
 #ifdef USE_SENSOR
-// These could leak memory, but they are only set once prior to 'setup()' and should never be used again.
 void LD2410Component::set_gate_move_sensor(uint8_t gate, sensor::Sensor *s) {
-  this->gate_move_sensors_[gate] = new SensorWithDedup<uint8_t>(s);
+  this->gate_move_sensors_[gate].set_sensor(s);
 }
 
 void LD2410Component::set_gate_still_sensor(uint8_t gate, sensor::Sensor *s) {
-  this->gate_still_sensors_[gate] = new SensorWithDedup<uint8_t>(s);
+  this->gate_still_sensors_[gate].set_sensor(s);
 }
 #endif
 

esphome/components/ld2410/ld2410.h

@@ -129,8 +129,8 @@ class LD2410Component : public Component, public uart::UARTDevice {
   std::array<number::Number *, TOTAL_GATES> gate_still_threshold_numbers_{};
 #endif
 #ifdef USE_SENSOR
-  std::array<SensorWithDedup<uint8_t> *, TOTAL_GATES> gate_move_sensors_{};
-  std::array<SensorWithDedup<uint8_t> *, TOTAL_GATES> gate_still_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, TOTAL_GATES> gate_move_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, TOTAL_GATES> gate_still_sensors_{};
 #endif
 };
 

esphome/components/ld2412/ld2412.cpp

@@ -397,12 +397,12 @@ void LD2412Component::handle_periodic_data_() {
   */
 #ifdef USE_SENSOR
   SAFE_PUBLISH_SENSOR(this->moving_target_distance_sensor_,
-                      encode_uint16(this->buffer_data_[MOVING_TARGET_HIGH], this->buffer_data_[MOVING_TARGET_LOW]))
-  SAFE_PUBLISH_SENSOR(this->moving_target_energy_sensor_, this->buffer_data_[MOVING_ENERGY])
+                      encode_uint16(this->buffer_data_[MOVING_TARGET_HIGH], this->buffer_data_[MOVING_TARGET_LOW]));
+  SAFE_PUBLISH_SENSOR(this->moving_target_energy_sensor_, this->buffer_data_[MOVING_ENERGY]);
   SAFE_PUBLISH_SENSOR(this->still_target_distance_sensor_,
-                      encode_uint16(this->buffer_data_[STILL_TARGET_HIGH], this->buffer_data_[STILL_TARGET_LOW]))
-  SAFE_PUBLISH_SENSOR(this->still_target_energy_sensor_, this->buffer_data_[STILL_ENERGY])
-  if (this->detection_distance_sensor_ != nullptr) {
+                      encode_uint16(this->buffer_data_[STILL_TARGET_HIGH], this->buffer_data_[STILL_TARGET_LOW]));
+  SAFE_PUBLISH_SENSOR(this->still_target_energy_sensor_, this->buffer_data_[STILL_ENERGY]);
+  if (this->detection_distance_sensor_.has_sensor()) {
     int new_detect_distance = 0;
     if (target_state != 0x00 && (target_state & MOVE_BITMASK)) {
       new_detect_distance =
@@ -410,7 +410,7 @@ void LD2412Component::handle_periodic_data_() {
     } else if (target_state != 0x00) {
       new_detect_distance = encode_uint16(this->buffer_data_[STILL_TARGET_HIGH], this->buffer_data_[STILL_TARGET_LOW]);
     }
-    this->detection_distance_sensor_->publish_state_if_not_dup(new_detect_distance);
+    this->detection_distance_sensor_.publish_state_if_not_dup(new_detect_distance);
   }
   if (engineering_mode) {
     // Engineering mode needs at least LIGHT_SENSOR + 1 bytes
@@ -423,27 +423,27 @@ void LD2412Component::handle_periodic_data_() {
         Moving energy: 20~28th bytes
       */
       for (uint8_t i = 0; i < TOTAL_GATES; i++) {
-        SAFE_PUBLISH_SENSOR(this->gate_move_sensors_[i], this->buffer_data_[MOVING_SENSOR_START + i])
+        SAFE_PUBLISH_SENSOR(this->gate_move_sensors_[i], this->buffer_data_[MOVING_SENSOR_START + i]);
       }
       /*
         Still energy: 29~37th bytes
       */
       for (uint8_t i = 0; i < TOTAL_GATES; i++) {
-        SAFE_PUBLISH_SENSOR(this->gate_still_sensors_[i], this->buffer_data_[STILL_SENSOR_START + i])
+        SAFE_PUBLISH_SENSOR(this->gate_still_sensors_[i], this->buffer_data_[STILL_SENSOR_START + i]);
       }
       /*
         Light sensor value
       */
-      SAFE_PUBLISH_SENSOR(this->light_sensor_, this->buffer_data_[LIGHT_SENSOR])
+      SAFE_PUBLISH_SENSOR(this->light_sensor_, this->buffer_data_[LIGHT_SENSOR]);
     }
   } else {
     for (auto &gate_move_sensor : this->gate_move_sensors_) {
-      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_move_sensor)
+      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_move_sensor);
     }
     for (auto &gate_still_sensor : this->gate_still_sensors_) {
-      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_still_sensor)
+      SAFE_PUBLISH_SENSOR_UNKNOWN(gate_still_sensor);
     }
-    SAFE_PUBLISH_SENSOR_UNKNOWN(this->light_sensor_)
+    SAFE_PUBLISH_SENSOR_UNKNOWN(this->light_sensor_);
   }
 #endif
   // the radar module won't tell us when it's done, so we just have to keep polling...
@@ -846,12 +846,11 @@ void LD2412Component::set_light_out_control() {
 }
 
 #ifdef USE_SENSOR
-// These could leak memory, but they are only set once prior to 'setup()' and should never be used again.
 void LD2412Component::set_gate_move_sensor(uint8_t gate, sensor::Sensor *s) {
-  this->gate_move_sensors_[gate] = new SensorWithDedup<uint8_t>(s);
+  this->gate_move_sensors_[gate].set_sensor(s);
 }
 void LD2412Component::set_gate_still_sensor(uint8_t gate, sensor::Sensor *s) {
-  this->gate_still_sensors_[gate] = new SensorWithDedup<uint8_t>(s);
+  this->gate_still_sensors_[gate].set_sensor(s);
 }
 #endif
 

esphome/components/ld2412/ld2412.h

@@ -133,8 +133,8 @@ class LD2412Component : public Component, public uart::UARTDevice {
   std::array<number::Number *, TOTAL_GATES> gate_still_threshold_numbers_{};
 #endif
 #ifdef USE_SENSOR
-  std::array<SensorWithDedup<uint8_t> *, TOTAL_GATES> gate_move_sensors_{};
-  std::array<SensorWithDedup<uint8_t> *, TOTAL_GATES> gate_still_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, TOTAL_GATES> gate_move_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, TOTAL_GATES> gate_still_sensors_{};
 #endif
 };
 

esphome/components/ld2450/ld2450.cpp

@@ -565,6 +565,7 @@ void LD2450Component::handle_periodic_data_() {
   SAFE_PUBLISH_SENSOR(this->still_target_count_sensor_, still_target_count);
   // Moving Target Count
   SAFE_PUBLISH_SENSOR(this->moving_target_count_sensor_, moving_target_count);
+
 #endif
 
 #ifdef USE_BINARY_SENSOR
@@ -872,33 +873,32 @@ void LD2450Component::query_target_tracking_mode_() { this->send_command_(CMD_QU
 void LD2450Component::query_zone_() { this->send_command_(CMD_QUERY_ZONE, nullptr, 0); }
 
 #ifdef USE_SENSOR
-// These could leak memory, but they are only set once prior to 'setup()' and should never be used again.
 void LD2450Component::set_move_x_sensor(uint8_t target, sensor::Sensor *s) {
-  this->move_x_sensors_[target] = new SensorWithDedup<int16_t>(s);
+  this->move_x_sensors_[target].set_sensor(s);
 }
 void LD2450Component::set_move_y_sensor(uint8_t target, sensor::Sensor *s) {
-  this->move_y_sensors_[target] = new SensorWithDedup<int16_t>(s);
+  this->move_y_sensors_[target].set_sensor(s);
 }
 void LD2450Component::set_move_speed_sensor(uint8_t target, sensor::Sensor *s) {
-  this->move_speed_sensors_[target] = new SensorWithDedup<int16_t>(s);
+  this->move_speed_sensors_[target].set_sensor(s);
 }
 void LD2450Component::set_move_angle_sensor(uint8_t target, sensor::Sensor *s) {
-  this->move_angle_sensors_[target] = new SensorWithDedup<float>(s);
+  this->move_angle_sensors_[target].set_sensor(s);
 }
 void LD2450Component::set_move_distance_sensor(uint8_t target, sensor::Sensor *s) {
-  this->move_distance_sensors_[target] = new SensorWithDedup<uint16_t>(s);
+  this->move_distance_sensors_[target].set_sensor(s);
 }
 void LD2450Component::set_move_resolution_sensor(uint8_t target, sensor::Sensor *s) {
-  this->move_resolution_sensors_[target] = new SensorWithDedup<uint16_t>(s);
+  this->move_resolution_sensors_[target].set_sensor(s);
 }
 void LD2450Component::set_zone_target_count_sensor(uint8_t zone, sensor::Sensor *s) {
-  this->zone_target_count_sensors_[zone] = new SensorWithDedup<uint8_t>(s);
+  this->zone_target_count_sensors_[zone].set_sensor(s);
 }
 void LD2450Component::set_zone_still_target_count_sensor(uint8_t zone, sensor::Sensor *s) {
-  this->zone_still_target_count_sensors_[zone] = new SensorWithDedup<uint8_t>(s);
+  this->zone_still_target_count_sensors_[zone].set_sensor(s);
 }
 void LD2450Component::set_zone_moving_target_count_sensor(uint8_t zone, sensor::Sensor *s) {
-  this->zone_moving_target_count_sensors_[zone] = new SensorWithDedup<uint8_t>(s);
+  this->zone_moving_target_count_sensors_[zone].set_sensor(s);
 }
 #endif
 #ifdef USE_TEXT_SENSOR

esphome/components/ld2450/ld2450.h

@@ -182,15 +182,15 @@ class LD2450Component : public Component, public uart::UARTDevice {
   ZoneOfNumbers zone_numbers_[MAX_ZONES];
 #endif
 #ifdef USE_SENSOR
-  std::array<SensorWithDedup<int16_t> *, MAX_TARGETS> move_x_sensors_{};
-  std::array<SensorWithDedup<int16_t> *, MAX_TARGETS> move_y_sensors_{};
-  std::array<SensorWithDedup<int16_t> *, MAX_TARGETS> move_speed_sensors_{};
-  std::array<SensorWithDedup<float> *, MAX_TARGETS> move_angle_sensors_{};
-  std::array<SensorWithDedup<uint16_t> *, MAX_TARGETS> move_distance_sensors_{};
-  std::array<SensorWithDedup<uint16_t> *, MAX_TARGETS> move_resolution_sensors_{};
-  std::array<SensorWithDedup<uint8_t> *, MAX_ZONES> zone_target_count_sensors_{};
-  std::array<SensorWithDedup<uint8_t> *, MAX_ZONES> zone_still_target_count_sensors_{};
-  std::array<SensorWithDedup<uint8_t> *, MAX_ZONES> zone_moving_target_count_sensors_{};
+  std::array<SensorWithDedup<int16_t>, MAX_TARGETS> move_x_sensors_{};
+  std::array<SensorWithDedup<int16_t>, MAX_TARGETS> move_y_sensors_{};
+  std::array<SensorWithDedup<int16_t>, MAX_TARGETS> move_speed_sensors_{};
+  std::array<SensorWithDedup<float>, MAX_TARGETS> move_angle_sensors_{};
+  std::array<SensorWithDedup<uint16_t>, MAX_TARGETS> move_distance_sensors_{};
+  std::array<SensorWithDedup<uint16_t>, MAX_TARGETS> move_resolution_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, MAX_ZONES> zone_target_count_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, MAX_ZONES> zone_still_target_count_sensors_{};
+  std::array<SensorWithDedup<uint8_t>, MAX_ZONES> zone_moving_target_count_sensors_{};
 #endif
 #ifdef USE_TEXT_SENSOR
   std::array<text_sensor::TextSensor *, MAX_TARGETS> direction_text_sensors_{};

esphome/components/ld24xx/ld24xx.h

@@ -11,28 +11,20 @@
 
 #define SUB_SENSOR_WITH_DEDUP(name, dedup_type) \
  protected: \
-  ld24xx::SensorWithDedup<dedup_type> *name##_sensor_{nullptr}; \
+  ld24xx::SensorWithDedup<dedup_type> name##_sensor_{}; \
 \
  public: \
-  void set_##name##_sensor(sensor::Sensor *sensor) { \
-    this->name##_sensor_ = new ld24xx::SensorWithDedup<dedup_type>(sensor); \
-  }
+  void set_##name##_sensor(sensor::Sensor *sensor) { this->name##_sensor_.set_sensor(sensor); }
 #endif
 
 #define LOG_SENSOR_WITH_DEDUP_SAFE(tag, name, sensor) \
-  if ((sensor) != nullptr) { \
-    LOG_SENSOR(tag, name, (sensor)->sens); \
+  if ((sensor).has_sensor()) { \
+    LOG_SENSOR(tag, name, (sensor).get_sensor()); \
   }
 
-#define SAFE_PUBLISH_SENSOR(sensor, value) \
-  if ((sensor) != nullptr) { \
-    (sensor)->publish_state_if_not_dup(value); \
-  }
+#define SAFE_PUBLISH_SENSOR(sensor, value) (sensor).publish_state_if_not_dup(value)
 
-#define SAFE_PUBLISH_SENSOR_UNKNOWN(sensor) \
-  if ((sensor) != nullptr) { \
-    (sensor)->publish_state_unknown(); \
-  }
+#define SAFE_PUBLISH_SENSOR_UNKNOWN(sensor) (sensor).publish_state_unknown()
 
 #define highbyte(val) (uint8_t)((val) >> 8)
 #define lowbyte(val) (uint8_t)((val) &0xff)
@@ -70,25 +62,33 @@ inline void format_version_str(const uint8_t *version, std::span<char, 20> buffe
 }
 
 #ifdef USE_SENSOR
-// Helper class to store a sensor with a deduplicator & publish state only when the value changes
+/// Sensor with deduplication — sensor may be null, null check is internal.
+/// Stored inline, no heap allocation. Does nothing when no sensor is set.
 template<typename T> class SensorWithDedup {
  public:
-  SensorWithDedup(sensor::Sensor *sens) : sens(sens) {}
+  void set_sensor(sensor::Sensor *sens) {
+    this->sens_ = sens;
+    this->dedup_ = {};
+  }
 
   void publish_state_if_not_dup(T state) {
-    if (this->publish_dedup.next(state)) {
-      this->sens->publish_state(static_cast<float>(state));
+    if (this->sens_ != nullptr && this->dedup_.next(state)) {
+      this->sens_->publish_state(static_cast<float>(state));
     }
   }
 
   void publish_state_unknown() {
-    if (this->publish_dedup.next_unknown()) {
-      this->sens->publish_state(NAN);
+    if (this->sens_ != nullptr && this->dedup_.next_unknown()) {
+      this->sens_->publish_state(NAN);
     }
   }
 
-  sensor::Sensor *sens;
-  Deduplicator<T> publish_dedup;
+  bool has_sensor() const { return this->sens_ != nullptr; }
+  sensor::Sensor *get_sensor() const { return this->sens_; }
+
+ protected:
+  sensor::Sensor *sens_{nullptr};
+  Deduplicator<T> dedup_;
 };
 #endif
 }  // namespace esphome::ld24xx

esphome/components/libretiny/preferences.cpp

@@ -3,7 +3,6 @@
 #include "preferences.h"
 #include "esphome/core/helpers.h"
 #include "esphome/core/log.h"
-#include <cinttypes>
 #include <cstring>
 #include <vector>
 
@@ -11,9 +10,6 @@ namespace esphome::libretiny {
 
 static const char *const TAG = "preferences";
 
-// Buffer size for converting uint32_t to string: max "4294967295" (10 chars) + null terminator + 1 padding
-static constexpr size_t KEY_BUFFER_SIZE = 12;
-
 struct NVSData {
   uint32_t key;
   SmallInlineBuffer<8> data;  // Most prefs fit in 8 bytes (covers fan, cover, select, etc.)
@@ -50,8 +46,8 @@ bool LibreTinyPreferenceBackend::load(uint8_t *data, size_t len) {
     }
   }
 
-  char key_str[KEY_BUFFER_SIZE];
-  snprintf(key_str, sizeof(key_str), "%" PRIu32, this->key);
+  char key_str[UINT32_MAX_STR_SIZE];
+  uint32_to_str(key_str, this->key);
   fdb_blob_make(this->blob, data, len);
   size_t actual_len = fdb_kv_get_blob(this->db, key_str, this->blob);
   if (actual_len != len) {
@@ -92,8 +88,8 @@ bool LibreTinyPreferences::sync() {
   uint32_t last_key = 0;
 
   for (const auto &save : s_pending_save) {
-    char key_str[KEY_BUFFER_SIZE];
-    snprintf(key_str, sizeof(key_str), "%" PRIu32, save.key);
+    char key_str[UINT32_MAX_STR_SIZE];
+    uint32_to_str(key_str, save.key);
     ESP_LOGVV(TAG, "Checking if FDB data %s has changed", key_str);
     if (this->is_changed_(&this->db, save, key_str)) {
       ESP_LOGV(TAG, "sync: key: %s, len: %zu", key_str, save.data.size());

esphome/components/light/esp_color_correction.cpp

@@ -22,4 +22,20 @@ uint8_t ESPColorCorrection::gamma_uncorrect_(uint8_t value) const {
   return (target - a <= b - target) ? lo : lo + 1;
 }
 
+Color ESPColorCorrection::color_uncorrect(Color color) const {
+  // uncorrected = corrected^(1/gamma) / (max_brightness * local_brightness)
+  return Color(this->color_uncorrect_red(color.red), this->color_uncorrect_green(color.green),
+               this->color_uncorrect_blue(color.blue), this->color_uncorrect_white(color.white));
+}
+
+uint8_t ESPColorCorrection::color_uncorrect_channel_(uint8_t value, uint8_t max_brightness) const {
+  if (max_brightness == 0 || this->local_brightness_ == 0)
+    return 0;
+  // Use 32-bit intermediates: when max_brightness and local_brightness_ are small but non-zero,
+  // (uncorrected / max_brightness) * 255 can exceed 65535 before the std::min(255) clamp runs.
+  uint32_t uncorrected = this->gamma_uncorrect_(value) * 255UL;
+  uint32_t res = ((uncorrected / max_brightness) * 255UL) / this->local_brightness_;
+  return static_cast<uint8_t>(std::min(res, uint32_t(255)));
+}
+
 }  // namespace esphome::light

esphome/components/light/esp_color_correction.h

@@ -46,38 +46,18 @@ class ESPColorCorrection {
     uint8_t res = esp_scale8_twice(white, this->max_brightness_.white, this->local_brightness_);
     return this->gamma_correct_(res);
   }
-  inline Color color_uncorrect(Color color) const ESPHOME_ALWAYS_INLINE {
-    // uncorrected = corrected^(1/gamma) / (max_brightness * local_brightness)
-    return Color(this->color_uncorrect_red(color.red), this->color_uncorrect_green(color.green),
-                 this->color_uncorrect_blue(color.blue), this->color_uncorrect_white(color.white));
-  }
+  Color color_uncorrect(Color color) const;
   inline uint8_t color_uncorrect_red(uint8_t red) const ESPHOME_ALWAYS_INLINE {
-    if (this->max_brightness_.red == 0 || this->local_brightness_ == 0)
-      return 0;
-    uint16_t uncorrected = this->gamma_uncorrect_(red) * 255UL;
-    uint16_t res = ((uncorrected / this->max_brightness_.red) * 255UL) / this->local_brightness_;
-    return (uint8_t) std::min(res, uint16_t(255));
+    return this->color_uncorrect_channel_(red, this->max_brightness_.red);
   }
   inline uint8_t color_uncorrect_green(uint8_t green) const ESPHOME_ALWAYS_INLINE {
-    if (this->max_brightness_.green == 0 || this->local_brightness_ == 0)
-      return 0;
-    uint16_t uncorrected = this->gamma_uncorrect_(green) * 255UL;
-    uint16_t res = ((uncorrected / this->max_brightness_.green) * 255UL) / this->local_brightness_;
-    return (uint8_t) std::min(res, uint16_t(255));
+    return this->color_uncorrect_channel_(green, this->max_brightness_.green);
   }
   inline uint8_t color_uncorrect_blue(uint8_t blue) const ESPHOME_ALWAYS_INLINE {
-    if (this->max_brightness_.blue == 0 || this->local_brightness_ == 0)
-      return 0;
-    uint16_t uncorrected = this->gamma_uncorrect_(blue) * 255UL;
-    uint16_t res = ((uncorrected / this->max_brightness_.blue) * 255UL) / this->local_brightness_;
-    return (uint8_t) std::min(res, uint16_t(255));
+    return this->color_uncorrect_channel_(blue, this->max_brightness_.blue);
   }
   inline uint8_t color_uncorrect_white(uint8_t white) const ESPHOME_ALWAYS_INLINE {
-    if (this->max_brightness_.white == 0 || this->local_brightness_ == 0)
-      return 0;
-    uint16_t uncorrected = this->gamma_uncorrect_(white) * 255UL;
-    uint16_t res = ((uncorrected / this->max_brightness_.white) * 255UL) / this->local_brightness_;
-    return (uint8_t) std::min(res, uint16_t(255));
+    return this->color_uncorrect_channel_(white, this->max_brightness_.white);
   }
 
  protected:
@@ -85,6 +65,9 @@ class ESPColorCorrection {
   uint8_t gamma_correct_(uint8_t value) const;
   /// Reverse gamma: binary search the forward PROGMEM table
   uint8_t gamma_uncorrect_(uint8_t value) const;
+  /// Shared body of color_uncorrect_{red,green,blue,white}. Kept out-of-line
+  /// to avoid duplicating two 16-bit divides at every call site.
+  uint8_t color_uncorrect_channel_(uint8_t value, uint8_t max_brightness) const;
 
   const uint16_t *gamma_table_{nullptr};
   Color max_brightness_{255, 255, 255, 255};

esphome/components/micro_wake_word/__init__.py

@@ -452,7 +452,7 @@ async def to_code(config):
 
     esp32.add_idf_component(name="espressif/esp-tflite-micro", ref="1.3.3~1")
     # Pin esp-nn for stable future builds (esp-tflite-micro depends on esp-nn)
-    esp32.add_idf_component(name="espressif/esp-nn", ref="1.2.1")
+    esp32.add_idf_component(name="espressif/esp-nn", ref="1.1.2")
 
     cg.add_build_flag("-DTF_LITE_STATIC_MEMORY")
     cg.add_build_flag("-DTF_LITE_DISABLE_X86_NEON")

esphome/components/midea/air_conditioner.cpp

@@ -28,7 +28,8 @@ void AirConditioner::on_status_change() {
   if (this->base_.getAutoconfStatus() == dudanov::midea::AUTOCONF_OK &&
       this->base_.getCapabilities().supportFrostProtectionPreset() && !this->frost_protection_set_) {
     // Read existing presets (set by codegen), append frost protection, write back
-    const auto &existing = this->get_traits().get_supported_custom_presets();
+    auto traits = this->get_traits();
+    const auto &existing = traits.get_supported_custom_presets();
     bool found = false;
     for (const char *p : existing) {
       if (strcmp(p, Constants::FREEZE_PROTECTION) == 0) {

esphome/components/mipi_spi/mipi_spi.h

@@ -234,9 +234,9 @@ class MipiSpi : public display::Display,
   }
 
   void dump_config() override {
-    internal_dump_config(this->model_, this->get_width(), this->get_height(), OFFSET_WIDTH, OFFSET_HEIGHT, MADCTL,
-                         this->invert_colors_, DISPLAYPIXEL * 8, IS_BIG_ENDIAN, this->brightness_, this->cs_,
-                         this->reset_pin_, this->dc_pin_, this->mode_, this->data_rate_, BUS_TYPE,
+    internal_dump_config(this->model_, this->get_width(), this->get_height(), OFFSET_WIDTH, OFFSET_HEIGHT,
+                         (uint8_t) MADCTL, this->invert_colors_, DISPLAYPIXEL * 8, IS_BIG_ENDIAN, this->brightness_,
+                         this->cs_, this->reset_pin_, this->dc_pin_, this->mode_, this->data_rate_, BUS_TYPE,
                          HAS_HARDWARE_ROTATION);
   }
 
@@ -305,7 +305,7 @@ class MipiSpi : public display::Display,
       this->write_command_(BRIGHTNESS, this->brightness_.value());
 
     // calculate new madctl value from base value adjusted for rotation
-    uint8_t madctl = MADCTL;  // lower 8 bits only
+    uint8_t madctl = (uint8_t) MADCTL;  // lower 8 bits only
     constexpr bool use_flips = (MADCTL & MADCTL_FLIP_FLAG) != 0;
     constexpr uint8_t x_mask = use_flips ? MADCTL_XFLIP : MADCTL_MX;
     constexpr uint8_t y_mask = use_flips ? MADCTL_YFLIP : MADCTL_MY;

esphome/components/tcs34725/tcs34725.cpp

@@ -315,7 +315,7 @@ void TCS34725Component::set_integration_time(TCS34725IntegrationTime integration
     my_integration_time_regval = integration_time;
     this->integration_time_auto_ = false;
   }
-  this->integration_time_ = (256.f - my_integration_time_regval) * 2.4f;
+  this->integration_time_ = (256.f - (float) my_integration_time_regval) * 2.4f;
   ESP_LOGI(TAG, "TCS34725I Integration time set to: %.1fms", this->integration_time_);
 }
 void TCS34725Component::set_gain(TCS34725Gain gain) {

esphome/components/web_server/ota/ota_web_server.cpp

@@ -114,7 +114,25 @@ void OTARequestHandler::handleUpload(AsyncWebServerRequest *request, const Platf
                                      uint8_t *data, size_t len, bool final) {
   ota::OTAResponseTypes error_code = ota::OTA_RESPONSE_OK;
 
-  if (index == 0 && !this->ota_backend_) {
+  // First byte of a new upload: index==0 with actual data. (web_server_idf
+  // fires a separate start-marker call with data==nullptr/len==0 before the
+  // first real chunk; gate on len>0 so we only trigger once per upload.)
+  if (index == 0 && len > 0) {
+    // If a previous upload was interrupted (e.g. client closed the tab, TCP
+    // reset) the backend from that session may still be open. Tear it down
+    // so flash state doesn't get concatenated with the new image (which can
+    // produce a technically-valid-sized but corrupted firmware that bricks
+    // the device once it reboots).
+    if (this->ota_backend_) {
+      ESP_LOGW(TAG, "New OTA upload received while previous session was still open; aborting previous session");
+      this->ota_backend_->abort();
+#ifdef USE_OTA_STATE_LISTENER
+      // Notify listeners that the previous session was aborted before the new one starts.
+      this->parent_->notify_state_deferred_(ota::OTA_ABORT, 0.0f, 0);
+#endif
+      this->ota_backend_.reset();
+    }
+
     // Initialize OTA on first call
     this->ota_init_(filename.c_str());
 

esphome/components/zephyr/core.cpp

@@ -99,7 +99,6 @@ int main() {
   setup();
   while (true) {
     loop();
-    esphome::yield();
   }
   return 0;
 }

esphome/core/application.cpp

@@ -85,8 +85,12 @@ void Application::setup() {
     if (component->can_proceed())
       continue;
 
+    // Force the status LED to blink WARNING while we wait for a slow
+    // component to come up. Cleared after setup() finishes if no real
+    // component has warning set.
+    this->app_state_ |= STATUS_LED_WARNING;
+
     do {
-      uint8_t new_app_state = STATUS_LED_WARNING;
       uint32_t now = millis();
 
       // Process pending loop enables to handle GPIO interrupts during setup
@@ -96,17 +100,26 @@ void Application::setup() {
         // Update loop_component_start_time_ right before calling each component
         this->loop_component_start_time_ = millis();
         this->components_[j]->call();
-        new_app_state |= this->components_[j]->get_component_state();
-        this->app_state_ |= new_app_state;
         this->feed_wdt();
       }
 
       this->after_loop_tasks_();
-      this->app_state_ = new_app_state;
       yield();
     } while (!component->can_proceed() && !component->is_failed());
   }
 
+  // Setup is complete. Reconcile STATUS_LED_WARNING: the slow-setup path
+  // above may have forced it on, and any status_clear_warning() calls
+  // from components during setup were intentional no-ops (gated by
+  // APP_STATE_SETUP_COMPLETE). Walk components once here to pick up the
+  // real state. STATUS_LED_ERROR is never artificially forced, so its
+  // clear path always works and needs no reconciliation. Finally, set
+  // APP_STATE_SETUP_COMPLETE so subsequent warning clears go through
+  // the normal walk-and-clear path.
+  if (!this->any_component_has_status_flag_(STATUS_LED_WARNING))
+    this->app_state_ &= ~STATUS_LED_WARNING;
+  this->app_state_ |= APP_STATE_SETUP_COMPLETE;
+
   ESP_LOGI(TAG, "setup() finished successfully!");
 
 #ifdef USE_SETUP_PRIORITY_OVERRIDE
@@ -196,21 +209,40 @@ void Application::process_dump_config_() {
   this->dump_config_at_++;
 }
 
-void HOT Application::feed_wdt(uint32_t time) {
-  static uint32_t last_feed = 0;
-  // Use provided time if available, otherwise get current time
-  uint32_t now = time ? time : millis();
-  // Compare in milliseconds (3ms threshold)
-  if (now - last_feed > 3) {
-    arch_feed_wdt();
-    last_feed = now;
-#ifdef USE_STATUS_LED
-    if (status_led::global_status_led != nullptr) {
-      status_led::global_status_led->call();
-    }
-#endif
+void Application::feed_wdt() {
+  // Cold entry: callers without a millis() timestamp in hand. Fetches the
+  // time and takes the same rate-limit path as feed_wdt_with_time().
+  uint32_t now = millis();
+  if (now - this->last_wdt_feed_ > WDT_FEED_INTERVAL_MS) {
+    this->feed_wdt_slow_(now);
   }
 }
+
+void HOT Application::feed_wdt_slow_(uint32_t time) {
+  // Callers (both feed_wdt() and feed_wdt_with_time()) have already
+  // confirmed the WDT_FEED_INTERVAL_MS rate limit was exceeded.
+  arch_feed_wdt();
+  this->last_wdt_feed_ = time;
+#ifdef USE_STATUS_LED
+  if (status_led::global_status_led != nullptr) {
+    status_led::global_status_led->call();
+  }
+#endif
+}
+
+bool Application::any_component_has_status_flag_(uint8_t flag) const {
+  // Walk all components (not just looping ones) so non-looping components'
+  // status bits are respected. Only called from the slow-path clear helpers
+  // (status_clear_warning_slow_path_ / status_clear_error_slow_path_) on an
+  // actual set→clear transition, so walking O(N) here is paid once per
+  // transition — not once per loop iteration.
+  for (auto *component : this->components_) {
+    if ((component->get_component_state() & flag) != 0)
+      return true;
+  }
+  return false;
+}
+
 void Application::reboot() {
   ESP_LOGI(TAG, "Forcing a reboot");
   for (auto &component : std::ranges::reverse_view(this->components_)) {
@@ -299,7 +331,7 @@ void Application::teardown_components(uint32_t timeout_ms) {
 
   while (pending_count > 0 && (now - start_time) < timeout_ms) {
     // Feed watchdog during teardown to prevent triggering
-    this->feed_wdt(now);
+    this->feed_wdt_with_time(now);
 
     // Process components and compact the array, keeping only those still pending
     size_t still_pending = 0;

esphome/core/application.h

@@ -385,7 +385,24 @@ class Application {
 
   void schedule_dump_config() { this->dump_config_at_ = 0; }
 
-  void feed_wdt(uint32_t time = 0);
+  /// Minimum interval between real arch_feed_wdt() calls. Chosen to keep the
+  /// rate of HAL pokes low while still being small enough that any plausible
+  /// watchdog timeout (seconds) has orders of magnitude of safety margin.
+  static constexpr uint32_t WDT_FEED_INTERVAL_MS = 3;
+
+  /// Feed the task watchdog. Cold entry — callers without a millis()
+  /// timestamp in hand. Out of line to keep call sites tiny.
+  void feed_wdt();
+
+  /// Feed the task watchdog, hot entry. Callers that already have a
+  /// millis() timestamp pay only a load + sub + branch on the common
+  /// (no-op) path. The actual arch feed + status LED update live in
+  /// feed_wdt_slow_.
+  void ESPHOME_ALWAYS_INLINE feed_wdt_with_time(uint32_t time) {
+    if (static_cast<uint32_t>(time - this->last_wdt_feed_) > WDT_FEED_INTERVAL_MS) [[unlikely]] {
+      this->feed_wdt_slow_(time);
+    }
+  }
 
   void reboot();
 
@@ -401,7 +418,18 @@ class Application {
    */
   void teardown_components(uint32_t timeout_ms);
 
-  uint8_t get_app_state() const { return this->app_state_; }
+  /// Return the public app state status bits (STATUS_LED_* only).
+  /// Internal bookkeeping bits like APP_STATE_SETUP_COMPLETE are masked
+  /// out so external readers (status_led components, etc.) never see them.
+  uint8_t get_app_state() const { return this->app_state_ & ~APP_STATE_SETUP_COMPLETE; }
+
+  /// True once Application::setup() has finished walking all components
+  /// and finalized the initial status flags. Before this point, the
+  /// slow-setup busy-wait may be forcing STATUS_LED_WARNING on, and
+  /// status_clear_* intentionally skips its walk-and-clear step so the
+  /// forced bit doesn't get wiped. Stored as a free bit on app_state_
+  /// (bit 6) to avoid costing additional RAM.
+  bool is_setup_complete() const { return (this->app_state_ & APP_STATE_SETUP_COMPLETE) != 0; }
 
 // Helper macro for entity getter method declarations
 #ifdef USE_DEVICES
@@ -577,6 +605,12 @@ class Application {
   bool is_socket_ready_(int fd) const { return FD_ISSET(fd, &this->read_fds_); }
 #endif
 
+  /// Walk all registered components looking for any whose component_state_
+  /// has the given flag set. Used by Component::status_clear_*_slow_path_()
+  /// (which is a friend) to decide whether to clear the corresponding bit on
+  /// this->app_state_ (the app-wide "any component has this status" indicator).
+  bool any_component_has_status_flag_(uint8_t flag) const;
+
   /// Register a component, detecting loop() override at compile time.
   /// Uses HasLoopOverride<T> which handles ambiguous &T::loop from multiple inheritance.
   template<typename T> void register_component_(T *comp) {
@@ -615,7 +649,10 @@ class Application {
   /// Caller must ensure dump_config_at_ < components_.size().
   void __attribute__((noinline)) process_dump_config_();
 
-  void feed_wdt_arch_();
+  /// Slow path for feed_wdt(): actually calls arch_feed_wdt(), updates
+  /// last_wdt_feed_, and re-dispatches the status LED. Out of line so the
+  /// inline wrapper stays tiny.
+  void feed_wdt_slow_(uint32_t time);
 
   /// Perform a delay while also monitoring socket file descriptors for readiness
 #ifdef USE_HOST
@@ -669,6 +706,7 @@ class Application {
   // 4-byte members
   uint32_t last_loop_{0};
   uint32_t loop_component_start_time_{0};
+  uint32_t last_wdt_feed_{0};  // millis() of most recent arch_feed_wdt(); rate-limits feed_wdt() hot path
 
 #ifdef USE_HOST
   int max_fd_{-1};  // Highest file descriptor number for select()
@@ -813,12 +851,13 @@ inline void ESPHOME_ALWAYS_INLINE Application::before_loop_tasks_(uint32_t loop_
   this->drain_wake_notifications_();
 #endif
 
-  // Process scheduled tasks
+  // Process scheduled tasks. Scheduler::call now feeds the watchdog itself
+  // after each scheduled item that actually runs, so we no longer need an
+  // unconditional feed here — when Scheduler::call has no work to do, the
+  // only elapsed time is a sleep wake + a few instructions, and when it does
+  // have work, it fed the wdt as it went.
   this->scheduler.call(loop_start_time);
 
-  // Feed the watchdog timer
-  this->feed_wdt(loop_start_time);
-
   // Process any pending enable_loop requests from ISRs
   // This must be done before marking in_loop_ = true to avoid race conditions
   if (this->has_pending_enable_loop_requests_) {
@@ -838,8 +877,6 @@ inline void ESPHOME_ALWAYS_INLINE Application::before_loop_tasks_(uint32_t loop_
 }
 
 inline void ESPHOME_ALWAYS_INLINE Application::loop() {
-  uint8_t new_app_state = 0;
-
   // Get the initial loop time at the start
   uint32_t last_op_end_time = millis();
 
@@ -859,13 +896,10 @@ inline void ESPHOME_ALWAYS_INLINE Application::loop() {
       // Use the finish method to get the current time as the end time
       last_op_end_time = guard.finish();
     }
-    new_app_state |= component->get_component_state();
-    this->app_state_ |= new_app_state;
-    this->feed_wdt(last_op_end_time);
+    this->feed_wdt_with_time(last_op_end_time);
   }
 
   this->after_loop_tasks_();
-  this->app_state_ = new_app_state;
 
 #ifdef USE_RUNTIME_STATS
   // Process any pending runtime stats printing after all components have run

esphome/core/component.cpp

@@ -411,10 +411,23 @@ void Component::status_set_error(const LogString *message) {
 }
 void Component::status_clear_warning_slow_path_() {
   this->component_state_ &= ~STATUS_LED_WARNING;
+  // Clear the app-wide STATUS_LED_WARNING bit only if setup has finished
+  // AND no other component still has it set. During setup the forced
+  // STATUS_LED_WARNING (from the slow-setup busy-wait) must not be wiped
+  // by a transient component clear — Application::setup() reconciles
+  // the warning bit once at the end before setting APP_STATE_SETUP_COMPLETE.
+  // The set path is unchanged (set_status_flag_ still writes directly).
+  if (App.is_setup_complete() && !App.any_component_has_status_flag_(STATUS_LED_WARNING))
+    App.app_state_ &= ~STATUS_LED_WARNING;
   ESP_LOGW(TAG, "%s cleared Warning flag", LOG_STR_ARG(this->get_component_log_str()));
 }
 void Component::status_clear_error_slow_path_() {
   this->component_state_ &= ~STATUS_LED_ERROR;
+  // STATUS_LED_ERROR is never artificially forced — it only ever lands
+  // in app_state_ via a real set_status_flag_ call. So the walk-and-clear
+  // path is always safe, including during setup.
+  if (!App.any_component_has_status_flag_(STATUS_LED_ERROR))
+    App.app_state_ &= ~STATUS_LED_ERROR;
   ESP_LOGE(TAG, "%s cleared Error flag", LOG_STR_ARG(this->get_component_log_str()));
 }
 void Component::status_momentary_warning(const char *name, uint32_t length) {

esphome/core/component.h

@@ -89,6 +89,11 @@ inline constexpr uint8_t STATUS_LED_WARNING = 0x08;
 inline constexpr uint8_t STATUS_LED_ERROR = 0x10;
 // Component loop override flag uses bit 5 (set at registration time)
 inline constexpr uint8_t COMPONENT_HAS_LOOP = 0x20;
+// Bit 6 on Application::app_state_ (ONLY) — set at the end of
+// Application::setup(). Component::status_clear_*_slow_path_() uses this to
+// decide whether to propagate clears to App.app_state_. Never set on a
+// Component's component_state_.
+inline constexpr uint8_t APP_STATE_SETUP_COMPLETE = 0x40;
 // Remove before 2026.8.0
 enum class RetryResult { DONE, RETRY };
 

esphome/core/helpers.cpp

@@ -347,17 +347,18 @@ std::string format_mac_address_pretty(const uint8_t *mac) {
   return std::string(buf);
 }
 
-// Internal helper for hex formatting - base is 'a' for lowercase or 'A' for uppercase
+// Internal helper for hex formatting - base is 'a' for lowercase or 'A' for uppercase.
+// When separator is set, it is written unconditionally after each byte and the last
+// one is overwritten with '\0', eliminating the per-byte `i < length - 1` check.
 static char *format_hex_internal(char *buffer, size_t buffer_size, const uint8_t *data, size_t length, char separator,
                                  char base) {
-  if (length == 0) {
-    buffer[0] = '\0';
+  if (length == 0 || buffer_size == 0) {
+    if (buffer_size > 0)
+      buffer[0] = '\0';
     return buffer;
   }
-  // With separator: total length is 3*length (2*length hex chars, (length-1) separators, 1 null terminator)
-  // Without separator: total length is 2*length + 1 (2*length hex chars, 1 null terminator)
   uint8_t stride = separator ? 3 : 2;
-  size_t max_bytes = separator ? (buffer_size / stride) : ((buffer_size - 1) / stride);
+  size_t max_bytes = separator ? (buffer_size / 3) : ((buffer_size - 1) / 2);
   if (max_bytes == 0) {
     buffer[0] = '\0';
     return buffer;
@@ -369,14 +370,30 @@ static char *format_hex_internal(char *buffer, size_t buffer_size, const uint8_t
     size_t pos = i * stride;
     buffer[pos] = format_hex_char(data[i] >> 4, base);
     buffer[pos + 1] = format_hex_char(data[i] & 0x0F, base);
-    if (separator && i < length - 1) {
+    if (separator) {
       buffer[pos + 2] = separator;
     }
   }
+  // With separator: overwrite last separator with '\0'
+  // Without: write '\0' after last hex char
   buffer[length * stride - (separator ? 1 : 0)] = '\0';
   return buffer;
 }
 
+char *uint32_to_str_unchecked(char *buf, uint32_t val) {
+  if (val == 0) {
+    *buf++ = '0';
+    return buf;
+  }
+  char *start = buf;
+  while (val > 0) {
+    *buf++ = '0' + (val % 10);
+    val /= 10;
+  }
+  std::reverse(start, buf);
+  return buf;
+}
+
 char *format_hex_to(char *buffer, size_t buffer_size, const uint8_t *data, size_t length) {
   return format_hex_internal(buffer, buffer_size, data, length, 0, 'a');
 }

esphome/core/helpers.h

@@ -1263,13 +1263,13 @@ constexpr uint8_t parse_hex_char(char c) {
 }
 
 /// Convert a nibble (0-15) to hex char with specified base ('a' for lowercase, 'A' for uppercase)
-inline char format_hex_char(uint8_t v, char base) { return v >= 10 ? base + (v - 10) : '0' + v; }
+ESPHOME_ALWAYS_INLINE inline char format_hex_char(uint8_t v, char base) { return v >= 10 ? base + (v - 10) : '0' + v; }
 
 /// Convert a nibble (0-15) to lowercase hex char
-inline char format_hex_char(uint8_t v) { return format_hex_char(v, 'a'); }
+ESPHOME_ALWAYS_INLINE inline char format_hex_char(uint8_t v) { return format_hex_char(v, 'a'); }
 
 /// Convert a nibble (0-15) to uppercase hex char (used for pretty printing)
-inline char format_hex_pretty_char(uint8_t v) { return format_hex_char(v, 'A'); }
+ESPHOME_ALWAYS_INLINE inline char format_hex_pretty_char(uint8_t v) { return format_hex_char(v, 'A'); }
 
 /// Write int8 value to buffer without modulo operations.
 /// Buffer must have at least 4 bytes free. Returns pointer past last char written.
@@ -1295,6 +1295,21 @@ inline char *int8_to_str(char *buf, int8_t val) {
   return buf;
 }
 
+/// Minimum buffer size for uint32_to_str: 10 digits + null terminator.
+static constexpr size_t UINT32_MAX_STR_SIZE = 11;
+
+/// Write unsigned 32-bit integer to buffer (internal, no size check).
+/// Buffer must have at least 10 bytes free. Returns pointer past last char written.
+char *uint32_to_str_unchecked(char *buf, uint32_t val);
+
+/// Write unsigned 32-bit integer to buffer with compile-time size check.
+/// Null-terminates the output. Returns number of chars written (excluding null).
+inline size_t uint32_to_str(std::span<char, UINT32_MAX_STR_SIZE> buf, uint32_t val) {
+  char *end = uint32_to_str_unchecked(buf.data(), val);
+  *end = '\0';
+  return static_cast<size_t>(end - buf.data());
+}
+
 /// Format byte array as lowercase hex to buffer (base implementation).
 char *format_hex_to(char *buffer, size_t buffer_size, const uint8_t *data, size_t length);
 

esphome/core/scheduler.cpp

@@ -739,7 +739,13 @@ uint32_t HOT Scheduler::execute_item_(SchedulerItem *item, uint32_t now) {
   App.set_current_component(item->component);
   WarnIfComponentBlockingGuard guard{item->component, now};
   item->callback();
-  return guard.finish();
+  uint32_t end = guard.finish();
+  // Feed the watchdog after each scheduled item (both main heap and defer
+  // queue paths go through here). A run of back-to-back callbacks cannot
+  // starve the wdt. The inline fast path is a load + sub + branch — nearly
+  // free when the 3 ms rate limit hasn't elapsed.
+  App.feed_wdt_with_time(end);
+  return end;
 }
 
 // Common implementation for cancel operations - handles locking

esphome/core/scheduler.h

@@ -138,7 +138,7 @@ class Scheduler {
   // (single-threaded). This is safe because the main loop is the only thread
   // that reads to_add_ without holding lock_; other threads may read it only
   // while holding the mutex (e.g. cancel_item_locked_).
-  inline void HOT process_to_add() {
+  inline void ESPHOME_ALWAYS_INLINE HOT process_to_add() {
     if (this->to_add_empty_())
       return;
     this->process_to_add_slow_path_();
@@ -302,7 +302,7 @@ class Scheduler {
   // loop thread structurally modifies items_ (push/pop/erase). Other threads may
   // iterate items_ and mark items removed under lock_, but never change the
   // vector's size or data pointer.
-  inline bool HOT cleanup_() {
+  inline bool ESPHOME_ALWAYS_INLINE HOT cleanup_() {
     if (this->to_remove_empty_())
       return !this->items_.empty();
     return this->cleanup_slow_path_();
@@ -407,7 +407,7 @@ class Scheduler {
   // Process defer queue for FIFO execution of deferred items.
   // IMPORTANT: This method should only be called from the main thread (loop task).
   // Inlined: the fast path (nothing deferred) is just an atomic load check.
-  inline void HOT process_defer_queue_(uint32_t &now) {
+  inline void ESPHOME_ALWAYS_INLINE HOT process_defer_queue_(uint32_t &now) {
     // Fast path: nothing to process, avoid lock entirely.
     // Worst case is a one-loop-iteration delay before newly deferred items are processed.
     if (this->defer_empty_())

esphome/cpp_helpers.py

@@ -113,7 +113,8 @@ def _generate_source_table_code(
     entries = ", ".join(var_names)
     lines.append(f"static const char *const {table_var}[] PROGMEM = {{{entries}}};")
     lines.append(f"const LogString *{lookup_fn}(uint8_t index) {{")
-    lines.append(f'  if (index == 0 || index > {count}) return LOG_STR("<unknown>");')
+    cond = "index == 0" if count >= 255 else f"index == 0 || index > {count}"
+    lines.append(f'  if ({cond}) return LOG_STR("<unknown>");')
     lines.append("  return reinterpret_cast<const LogString *>(")
     lines.append(f"    progmem_read_ptr(&{table_var}[index - 1]));")
     lines.append("}")

esphome/idf_component.yml

@@ -3,6 +3,8 @@ dependencies:
     version: "7.4.2"
   esphome/esp-audio-libs:
     version: 2.0.4
+  esphome/micro-decoder:
+    version: 0.1.1
   esphome/micro-flac:
     version: 0.1.1
   esphome/micro-opus:

esphome/platformio_api.py

@@ -14,45 +14,6 @@ from esphome.util import run_external_process
 _LOGGER = logging.getLogger(__name__)
 
 
-IGNORE_LIB_WARNINGS = f"(?:{'|'.join(['Hash', 'Update'])})"
-FILTER_PLATFORMIO_LINES = [
-    r"Verbose mode can be enabled via `-v, --verbose` option.*",
-    r"CONFIGURATION: https://docs.platformio.org/.*",
-    r"DEBUG: Current.*",
-    r"LDF Modes:.*",
-    r"LDF: Library Dependency Finder -> https://bit.ly/configure-pio-ldf.*",
-    f"Looking for {IGNORE_LIB_WARNINGS} library in registry",
-    f"Warning! Library `.*'{IGNORE_LIB_WARNINGS}.*` has not been found in PlatformIO Registry.",
-    f"You can ignore this message, if `.*{IGNORE_LIB_WARNINGS}.*` is a built-in library.*",
-    r"Scanning dependencies...",
-    r"Found \d+ compatible libraries",
-    r"Memory Usage -> https://bit.ly/pio-memory-usage",
-    r"Found: https://platformio.org/lib/show/.*",
-    r"Using cache: .*",
-    r"Installing dependencies",
-    r"Library Manager: Already installed, built-in library",
-    r"Building in .* mode",
-    r"Advanced Memory Usage is available via .*",
-    r"Merged .* ELF section",
-    r"esptool.py v.*",
-    r"esptool v.*",
-    r"Checking size .*",
-    r"Retrieving maximum program size .*",
-    r"PLATFORM: .*",
-    r"PACKAGES:.*",
-    r" - framework-arduinoespressif.* \(.*\)",
-    r" - tool-esptool.* \(.*\)",
-    r" - toolchain-.* \(.*\)",
-    r"Creating BIN file .*",
-    r"Warning! Could not find file \".*.crt\"",
-    r"Warning! Arduino framework as an ESP-IDF component doesn't handle the `variant` field! The default `esp32` variant will be used.",
-    r"Warning: DEPRECATED: 'esptool.py' is deprecated. Please use 'esptool' instead. The '.py' suffix will be removed in a future major release.",
-    r"Warning: esp-idf-size exited with code 2",
-    r"esp_idf_size: error: unrecognized arguments: --ng",
-    r"Package configuration completed successfully",
-]
-
-
 def run_platformio_cli(*args, **kwargs) -> str | int:
     os.environ["PLATFORMIO_FORCE_COLOR"] = "true"
     os.environ["PLATFORMIO_BUILD_DIR"] = str(CORE.relative_pioenvs_path().absolute())
@@ -65,9 +26,6 @@ def run_platformio_cli(*args, **kwargs) -> str | int:
     os.environ.setdefault("UV_HTTP_RETRIES", "10")
     cmd = [sys.executable, "-m", "esphome.platformio_runner"] + list(args)
 
-    if not CORE.verbose:
-        kwargs["filter_lines"] = FILTER_PLATFORMIO_LINES
-
     return run_external_process(*cmd, **kwargs)
 
 

esphome/platformio_runner.py

@@ -101,10 +101,83 @@ def patch_file_downloader() -> None:
     FileDownloader.__init__ = patched_init
 
 
+_IGNORE_LIB_WARNINGS = f"(?:{'|'.join(['Hash', 'Update'])})"
+# Regex patterns matched against each line of PlatformIO output. Lines that
+# match are dropped by RedirectText before they reach the parent process.
+# Patterns are anchored at the start of the line (RedirectText uses
+# ``re.match``). Disabled when the user passes ``-v`` / ``--verbose`` to
+# ``esphome compile``.
+FILTER_PLATFORMIO_LINES = [
+    r"Verbose mode can be enabled via `-v, --verbose` option.*",
+    r"CONFIGURATION: https://docs.platformio.org/.*",
+    r"DEBUG: Current.*",
+    r"LDF Modes:.*",
+    r"LDF: Library Dependency Finder -> https://bit.ly/configure-pio-ldf.*",
+    f"Looking for {_IGNORE_LIB_WARNINGS} library in registry",
+    f"Warning! Library `.*'{_IGNORE_LIB_WARNINGS}.*` has not been found in PlatformIO Registry.",
+    f"You can ignore this message, if `.*{_IGNORE_LIB_WARNINGS}.*` is a built-in library.*",
+    r"Scanning dependencies...",
+    r"Found \d+ compatible libraries",
+    r"Memory Usage -> https://bit.ly/pio-memory-usage",
+    r"Found: https://platformio.org/lib/show/.*",
+    r"Using cache: .*",
+    r"Installing dependencies",
+    r"Library Manager: Already installed, built-in library",
+    r"Building in .* mode",
+    r"Advanced Memory Usage is available via .*",
+    r"Merged .* ELF section",
+    r"esptool.py v.*",
+    r"esptool v.*",
+    r"Checking size .*",
+    r"Retrieving maximum program size .*",
+    r"PLATFORM: .*",
+    r"PACKAGES:.*",
+    r" - framework-arduinoespressif.* \(.*\)",
+    r" - tool-esptool.* \(.*\)",
+    r" - toolchain-.* \(.*\)",
+    r"Creating BIN file .*",
+    r"Warning! Could not find file \".*.crt\"",
+    r"Warning! Arduino framework as an ESP-IDF component doesn't handle the `variant` field! The default `esp32` variant will be used.",
+    r"Warning: DEPRECATED: 'esptool.py' is deprecated. Please use 'esptool' instead. The '.py' suffix will be removed in a future major release.",
+    r"Warning: esp-idf-size exited with code 2",
+    r"esp_idf_size: error: unrecognized arguments: --ng",
+    r"Package configuration completed successfully",
+]
+
+
 def main() -> int:
     patch_structhash()
     patch_file_downloader()
 
+    # Wrap stdout/stderr with RedirectText before PlatformIO runs:
+    #
+    # 1. RedirectText.isatty() unconditionally returns True. Click, tqdm, and
+    #    PlatformIO's own progress-bar code check ``stream.isatty()`` to
+    #    decide whether to emit TTY-format output (``\r`` cursor moves, ANSI
+    #    colors, fancy progress bars). With the wrapper in place they always
+    #    emit TTY format, even when our real stdout is a pipe to the parent
+    #    process. Downstream consumers (local terminals and the Home
+    #    Assistant dashboard log viewer) render the TTY control sequences
+    #    correctly, so the user sees real progress bars.
+    #
+    # 2. FILTER_PLATFORMIO_LINES is applied inside RedirectText.write() in
+    #    this subprocess, so noisy PlatformIO output is dropped before it
+    #    ever leaves the runner. This replaces the parent-side filtering
+    #    that was lost when we switched from in-process to subprocess — the
+    #    parent's ``subprocess.run`` uses ``.fileno()`` on RedirectText and
+    #    bypasses its ``write()`` path entirely.
+    #
+    # Filtering is disabled when the user passed -v / --verbose to
+    # ``esphome compile``, preserving the previous in-process behavior where
+    # verbose mode let all PlatformIO output through unfiltered.
+    from esphome.util import RedirectText
+
+    is_verbose = any(arg in ("-v", "--verbose") for arg in sys.argv[1:])
+    filter_lines = None if is_verbose else FILTER_PLATFORMIO_LINES
+
+    sys.stdout = RedirectText(sys.stdout, filter_lines=filter_lines)
+    sys.stderr = RedirectText(sys.stderr, filter_lines=filter_lines)
+
     import platformio.__main__
 
     return platformio.__main__.main() or 0

platformio.ini

@@ -83,7 +83,7 @@ lib_deps =
     fastled/FastLED@3.9.16                                ; fastled_base
     freekode/TM1651@1.0.1                                 ; tm1651
     dudanov/MideaUART@1.1.9                               ; midea
-    tonia/HeatpumpIR@1.0.40                               ; heatpumpir
+    tonia/HeatpumpIR@1.0.41                               ; heatpumpir
 build_flags =
     ${common.build_flags}
     -DUSE_ARDUINO
@@ -133,7 +133,7 @@ extra_scripts = post:esphome/components/esp8266/post_build.py.script
 ; This are common settings for the ESP32 (all variants) using Arduino.
 [common:esp32-arduino]
 extends = common:arduino
-platform = https://github.com/pioarduino/platform-espressif32/releases/download/55.03.38/platform-espressif32.zip
+platform = https://github.com/pioarduino/platform-espressif32/releases/download/55.03.38-1/platform-espressif32.zip
 platform_packages =
     pioarduino/framework-arduinoespressif32@https://github.com/espressif/arduino-esp32/releases/download/3.3.8/esp32-core-3.3.8.tar.xz
     pioarduino/framework-espidf@https://github.com/pioarduino/esp-idf/releases/download/v5.5.4/esp-idf-v5.5.4.tar.xz
@@ -169,7 +169,7 @@ extra_scripts = post:esphome/components/esp32/post_build.py.script
 ; This are common settings for the ESP32 (all variants) using IDF.
 [common:esp32-idf]
 extends = common:idf
-platform = https://github.com/pioarduino/platform-espressif32/releases/download/55.03.38/platform-espressif32.zip
+platform = https://github.com/pioarduino/platform-espressif32/releases/download/55.03.38-1/platform-espressif32.zip
 platform_packages =
     pioarduino/framework-espidf@https://github.com/pioarduino/esp-idf/releases/download/v5.5.4/esp-idf-v5.5.4.tar.xz
 
@@ -178,7 +178,7 @@ lib_deps =
     ${common:idf.lib_deps}
     droscy/esp_wireguard@0.4.4              ; wireguard
     kahrendt/ESPMicroSpeechFeatures@1.1.0   ; micro_wake_word
-    tonia/HeatpumpIR@1.0.40                 ; heatpumpir
+    tonia/HeatpumpIR@1.0.41                 ; heatpumpir
 build_flags =
     ${common:idf.build_flags}
     -Wno-nonnull-compare

requirements.txt

@@ -12,7 +12,7 @@ platformio==6.1.19
 esptool==5.2.0
 click==8.3.2
 esphome-dashboard==20260408.1
-aioesphomeapi==44.13.3
+aioesphomeapi==44.15.0
 zeroconf==0.148.0
 puremagic==1.30
 ruamel.yaml==0.19.1 # dashboard_import

script/api_protobuf/api_protobuf.py

@@ -1028,7 +1028,8 @@ class BytesType(TypeInfo):
         )
 
     def get_size_calculation(self, name: str, force: bool = False) -> str:
-        return f"size += ProtoSize::calc_length({self.calculate_field_id_size()}, this->{self.field_name}_len_);"
+        calc_fn = "calc_length_force" if force else "calc_length"
+        return f"size += ProtoSize::{calc_fn}({self.calculate_field_id_size()}, this->{self.field_name}_len_);"
 
     def get_estimated_size(self) -> int:
         return self.calculate_field_id_size() + 8  # field ID + 8 bytes typical bytes
@@ -1109,7 +1110,8 @@ class PointerToBytesBufferType(PointerToBufferTypeBase):
         )
 
     def get_size_calculation(self, name: str, force: bool = False) -> str:
-        return f"size += ProtoSize::calc_length({self.calculate_field_id_size()}, this->{self.field_name}_len);"
+        calc_fn = "calc_length_force" if force else "calc_length"
+        return f"size += ProtoSize::{calc_fn}({self.calculate_field_id_size()}, this->{self.field_name}_len);"
 
 
 class PointerToStringBufferType(PointerToBufferTypeBase):
@@ -2679,6 +2681,16 @@ def build_message_type(
         and get_opt(desc, inline_opt, False)
     )
 
+    # Check if this message wants speed-optimized encode/calculate_size.
+    # When set, __attribute__((optimize("O2"))) is added to the definitions
+    # so GCC inlines the small ProtoEncode helpers even under -Os.
+    is_speed_optimized = get_opt(desc, pb.speed_optimized, False)
+    speed_attr = (
+        '__attribute__((optimize("O2")))  // NOLINT(clang-diagnostic-unknown-attributes)\n'
+        if is_speed_optimized
+        else ""
+    )
+
     # Only generate encode method if this message needs encoding and has fields
     if needs_encode and encode and not is_inline_only:
         # Add PROTO_ENCODE_DEBUG_ARG after pos in all proto_* calls
@@ -2688,7 +2700,7 @@ def build_message_type(
             )
             for line in encode
         ]
-        o = f"uint8_t *{desc.name}::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {{\n"
+        o = f"{speed_attr}uint8_t *{desc.name}::encode(ProtoWriteBuffer &buffer PROTO_ENCODE_DEBUG_PARAM) const {{\n"
         o += "  uint8_t *__restrict__ pos = buffer.get_pos();\n"
         o += indent("\n".join(encode_debug)) + "\n"
         o += "  return pos;\n"
@@ -2702,7 +2714,7 @@ def build_message_type(
 
     # Add calculate_size method only if this message needs encoding and has fields
     if needs_encode and size_calc and not is_inline_only:
-        o = f"uint32_t {desc.name}::calculate_size() const {{\n"
+        o = f"{speed_attr}uint32_t {desc.name}::calculate_size() const {{\n"
         o += "  uint32_t size = 0;\n"
         o += indent("\n".join(size_calc)) + "\n"
         o += "  return size;\n"

script/cpp_benchmark.py

@@ -26,12 +26,11 @@ CORE_BENCHMARKS_DIR: Path = Path(root_path) / "tests" / "benchmarks" / "core"
 STUBS_DIR: Path = Path(root_path) / "tests" / "benchmarks" / "stubs"
 
 PLATFORMIO_OPTIONS = {
-    "build_unflags": [
-        "-Os",  # remove default size-opt
-    ],
     "build_flags": [
-        "-O2",  # optimize for speed (CodSpeed recommends RelWithDebInfo)
+        "-Os",  # match firmware optimization level (detects inlining regressions)
         "-g",  # debug symbols for profiling
+        "-ffunction-sections",  # required for dead-code stripping with -Os
+        "-fdata-sections",  # required for dead-code stripping with -Os
         "-DUSE_BENCHMARK",  # disable WarnIfComponentBlockingGuard in finish()
         f"-I{STUBS_DIR}",  # stub headers for ESP32-only components
     ],

tests/benchmarks/components/api/bench_log_response.cpp

@@ -0,0 +1,118 @@
+#include <benchmark/benchmark.h>
+
+#include "esphome/components/api/api_pb2.h"
+#include "esphome/components/api/api_buffer.h"
+
+namespace esphome::api::benchmarks {
+
+// Inner iteration count to amortize CodSpeed instrumentation overhead.
+static constexpr int kInnerIterations = 2000;
+
+// Typical log line: "[12:34:56][D][sensor:094]: 'Temperature': Sending state 23.50000 with 1 decimals of accuracy"
+static constexpr const char *kTypicalLogLine =
+    "[12:34:56][D][sensor:094]: 'Temperature': Sending state 23.50000 with 1 decimals of accuracy";
+
+// Short log line: "[12:34:56][I][app:029]: Running..."
+static constexpr const char *kShortLogLine = "[12:34:56][I][app:029]: Running...";
+
+// --- Encode ---
+
+static void Encode_LogResponse_Typical(benchmark::State &state) {
+  APIBuffer buffer;
+  SubscribeLogsResponse msg;
+  msg.level = enums::LOG_LEVEL_DEBUG;
+  msg.set_message(reinterpret_cast<const uint8_t *>(kTypicalLogLine), strlen(kTypicalLogLine));
+  uint32_t size = msg.calculate_size();
+  buffer.resize(size);
+
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      ProtoWriteBuffer writer(&buffer, 0);
+      msg.encode(writer);
+    }
+    benchmark::DoNotOptimize(buffer.data());
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(Encode_LogResponse_Typical);
+
+static void Encode_LogResponse_Short(benchmark::State &state) {
+  APIBuffer buffer;
+  SubscribeLogsResponse msg;
+  msg.level = enums::LOG_LEVEL_INFO;
+  msg.set_message(reinterpret_cast<const uint8_t *>(kShortLogLine), strlen(kShortLogLine));
+  uint32_t size = msg.calculate_size();
+  buffer.resize(size);
+
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      ProtoWriteBuffer writer(&buffer, 0);
+      msg.encode(writer);
+    }
+    benchmark::DoNotOptimize(buffer.data());
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(Encode_LogResponse_Short);
+
+// --- Calculate Size ---
+
+static void CalculateSize_LogResponse_Typical(benchmark::State &state) {
+  SubscribeLogsResponse msg;
+  msg.level = enums::LOG_LEVEL_DEBUG;
+  msg.set_message(reinterpret_cast<const uint8_t *>(kTypicalLogLine), strlen(kTypicalLogLine));
+
+  for (auto _ : state) {
+    uint32_t result = 0;
+    for (int i = 0; i < kInnerIterations; i++) {
+      result += msg.calculate_size();
+    }
+    benchmark::DoNotOptimize(result);
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(CalculateSize_LogResponse_Typical);
+
+// --- Calc + Encode (steady state) ---
+
+static void CalcAndEncode_LogResponse_Typical(benchmark::State &state) {
+  APIBuffer buffer;
+  SubscribeLogsResponse msg;
+  msg.level = enums::LOG_LEVEL_DEBUG;
+  msg.set_message(reinterpret_cast<const uint8_t *>(kTypicalLogLine), strlen(kTypicalLogLine));
+
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      uint32_t size = msg.calculate_size();
+      buffer.resize(size);
+      ProtoWriteBuffer writer(&buffer, 0);
+      msg.encode(writer);
+    }
+    benchmark::DoNotOptimize(buffer.data());
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(CalcAndEncode_LogResponse_Typical);
+
+// --- Calc + Encode (fresh allocation each time) ---
+
+static void CalcAndEncode_LogResponse_Typical_Fresh(benchmark::State &state) {
+  SubscribeLogsResponse msg;
+  msg.level = enums::LOG_LEVEL_DEBUG;
+  msg.set_message(reinterpret_cast<const uint8_t *>(kTypicalLogLine), strlen(kTypicalLogLine));
+
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      APIBuffer buffer;
+      uint32_t size = msg.calculate_size();
+      buffer.resize(size);
+      ProtoWriteBuffer writer(&buffer, 0);
+      msg.encode(writer);
+      benchmark::DoNotOptimize(buffer.data());
+    }
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(CalcAndEncode_LogResponse_Typical_Fresh);
+
+}  // namespace esphome::api::benchmarks

tests/benchmarks/core/bench_helpers.cpp

@@ -1,4 +1,6 @@
 #include <benchmark/benchmark.h>
+#include <cinttypes>
+#include <cstdio>
 
 #include "esphome/core/helpers.h"
 
@@ -307,4 +309,58 @@ static void Base64Decode_32Bytes(benchmark::State &state) {
 }
 BENCHMARK(Base64Decode_32Bytes);
 
+// --- uint32_to_str() vs snprintf ---
+
+static void Uint32ToStr_Small(benchmark::State &state) {
+  char buf[UINT32_MAX_STR_SIZE];
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      uint32_to_str(buf, 12345);
+      benchmark::DoNotOptimize(buf);
+      benchmark::ClobberMemory();
+    }
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(Uint32ToStr_Small);
+
+static void Snprintf_Uint32_Small(benchmark::State &state) {
+  char buf[UINT32_MAX_STR_SIZE];
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      snprintf(buf, sizeof(buf), "%" PRIu32, static_cast<uint32_t>(12345));
+      benchmark::DoNotOptimize(buf);
+      benchmark::ClobberMemory();
+    }
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(Snprintf_Uint32_Small);
+
+static void Uint32ToStr_Large(benchmark::State &state) {
+  char buf[UINT32_MAX_STR_SIZE];
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      uint32_to_str(buf, 4294967295u);
+      benchmark::DoNotOptimize(buf);
+      benchmark::ClobberMemory();
+    }
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(Uint32ToStr_Large);
+
+static void Snprintf_Uint32_Large(benchmark::State &state) {
+  char buf[UINT32_MAX_STR_SIZE];
+  for (auto _ : state) {
+    for (int i = 0; i < kInnerIterations; i++) {
+      snprintf(buf, sizeof(buf), "%" PRIu32, static_cast<uint32_t>(4294967295u));
+      benchmark::DoNotOptimize(buf);
+      benchmark::ClobberMemory();
+    }
+  }
+  state.SetItemsProcessed(state.iterations() * kInnerIterations);
+}
+BENCHMARK(Snprintf_Uint32_Large);
+
 }  // namespace esphome::benchmarks

tests/components/core/test_helpers.cpp

@@ -0,0 +1,120 @@
+#include <gtest/gtest.h>
+#include <cstring>
+
+#include "esphome/core/helpers.h"
+
+namespace esphome::core::testing {
+
+// --- format_hex_to() ---
+
+TEST(FormatHexTo, Basic) {
+  const uint8_t data[] = {0xAB, 0xCD, 0xEF};
+  char buffer[7];  // 3 * 2 + 1
+  format_hex_to(buffer, data, 3);
+  EXPECT_STREQ(buffer, "abcdef");
+}
+
+TEST(FormatHexTo, SingleByte) {
+  const uint8_t data[] = {0x0F};
+  char buffer[3];
+  format_hex_to(buffer, data, 1);
+  EXPECT_STREQ(buffer, "0f");
+}
+
+TEST(FormatHexTo, ZeroLength) {
+  char buffer[4] = "xxx";
+  format_hex_to(buffer, static_cast<size_t>(sizeof(buffer)), static_cast<const uint8_t *>(nullptr), 0);
+  EXPECT_STREQ(buffer, "");
+}
+
+TEST(FormatHexTo, ZeroBufferSize) {
+  char buffer[4] = "xxx";
+  const uint8_t data[] = {0xAB};
+  format_hex_to(buffer, static_cast<size_t>(0), data, 1);
+  // Should not crash, buffer unchanged
+  EXPECT_EQ(buffer[0], 'x');
+}
+
+TEST(FormatHexTo, BufferTooSmall) {
+  const uint8_t data[] = {0xAB, 0xCD, 0xEF};
+  char buffer[5];  // only room for 2 bytes
+  format_hex_to(buffer, data, 3);
+  EXPECT_STREQ(buffer, "abcd");
+}
+
+TEST(FormatHexTo, MacAddress) {
+  const uint8_t mac[] = {0xAA, 0xBB, 0xCC, 0xDD, 0xEE, 0xFF};
+  char buffer[13];
+  format_hex_to(buffer, mac, 6);
+  EXPECT_STREQ(buffer, "aabbccddeeff");
+}
+
+// --- format_hex_pretty_to() ---
+
+TEST(FormatHexPrettyTo, BasicColon) {
+  const uint8_t data[] = {0xAB, 0xCD, 0xEF};
+  char buffer[9];  // 3 * 3
+  format_hex_pretty_to(buffer, data, 3);
+  EXPECT_STREQ(buffer, "AB:CD:EF");
+}
+
+TEST(FormatHexPrettyTo, SingleByte) {
+  const uint8_t data[] = {0x0F};
+  char buffer[3];
+  format_hex_pretty_to(buffer, data, 1);
+  EXPECT_STREQ(buffer, "0F");
+}
+
+TEST(FormatHexPrettyTo, ZeroLength) {
+  char buffer[4] = "xxx";
+  format_hex_pretty_to(buffer, static_cast<size_t>(sizeof(buffer)), static_cast<const uint8_t *>(nullptr), 0);
+  EXPECT_STREQ(buffer, "");
+}
+
+TEST(FormatHexPrettyTo, ZeroBufferSize) {
+  char buffer[4] = "xxx";
+  const uint8_t data[] = {0xAB};
+  format_hex_pretty_to(buffer, static_cast<size_t>(0), data, 1);
+  EXPECT_EQ(buffer[0], 'x');
+}
+
+TEST(FormatHexPrettyTo, CustomSeparator) {
+  const uint8_t data[] = {0xAA, 0xBB, 0xCC};
+  char buffer[9];
+  format_hex_pretty_to(buffer, data, 3, '-');
+  EXPECT_STREQ(buffer, "AA-BB-CC");
+}
+
+// --- format_mac_addr_upper() ---
+
+TEST(FormatMacAddrUpper, Basic) {
+  const uint8_t mac[] = {0xAA, 0xBB, 0xCC, 0xDD, 0xEE, 0xFF};
+  char buffer[MAC_ADDRESS_PRETTY_BUFFER_SIZE];
+  format_mac_addr_upper(mac, buffer);
+  EXPECT_STREQ(buffer, "AA:BB:CC:DD:EE:FF");
+}
+
+TEST(FormatMacAddrUpper, AllZeros) {
+  const uint8_t mac[] = {0x00, 0x00, 0x00, 0x00, 0x00, 0x00};
+  char buffer[MAC_ADDRESS_PRETTY_BUFFER_SIZE];
+  format_mac_addr_upper(mac, buffer);
+  EXPECT_STREQ(buffer, "00:00:00:00:00:00");
+}
+
+// --- format_hex_char() ---
+
+TEST(FormatHexChar, LowercaseDigits) {
+  EXPECT_EQ(format_hex_char(0), '0');
+  EXPECT_EQ(format_hex_char(9), '9');
+  EXPECT_EQ(format_hex_char(10), 'a');
+  EXPECT_EQ(format_hex_char(15), 'f');
+}
+
+TEST(FormatHexChar, UppercaseDigits) {
+  EXPECT_EQ(format_hex_pretty_char(0), '0');
+  EXPECT_EQ(format_hex_pretty_char(9), '9');
+  EXPECT_EQ(format_hex_pretty_char(10), 'A');
+  EXPECT_EQ(format_hex_pretty_char(15), 'F');
+}
+
+}  // namespace esphome::core::testing

tests/components/core/test_uint32_to_str.cpp

@@ -0,0 +1,77 @@
+#include <gtest/gtest.h>
+
+#include "esphome/core/helpers.h"
+
+namespace esphome::core::testing {
+
+// --- uint32_to_str_unchecked() (internal, raw pointer) ---
+
+TEST(Uint32ToStr, InternalZero) {
+  char buf[UINT32_MAX_STR_SIZE];
+  char *end = uint32_to_str_unchecked(buf, 0);
+  *end = '\0';
+  EXPECT_STREQ(buf, "0");
+  EXPECT_EQ(end - buf, 1);
+}
+
+TEST(Uint32ToStr, InternalSingleDigit) {
+  char buf[UINT32_MAX_STR_SIZE];
+  char *end = uint32_to_str_unchecked(buf, 7);
+  *end = '\0';
+  EXPECT_STREQ(buf, "7");
+}
+
+TEST(Uint32ToStr, InternalMultiDigit) {
+  char buf[UINT32_MAX_STR_SIZE];
+  char *end = uint32_to_str_unchecked(buf, 12345);
+  *end = '\0';
+  EXPECT_STREQ(buf, "12345");
+  EXPECT_EQ(end - buf, 5);
+}
+
+TEST(Uint32ToStr, InternalMaxValue) {
+  char buf[UINT32_MAX_STR_SIZE];
+  char *end = uint32_to_str_unchecked(buf, 4294967295u);
+  *end = '\0';
+  EXPECT_STREQ(buf, "4294967295");
+  EXPECT_EQ(end - buf, 10);
+}
+
+TEST(Uint32ToStr, InternalPowersOfTen) {
+  char buf[UINT32_MAX_STR_SIZE];
+  char *end;
+
+  end = uint32_to_str_unchecked(buf, 10);
+  *end = '\0';
+  EXPECT_STREQ(buf, "10");
+
+  end = uint32_to_str_unchecked(buf, 100);
+  *end = '\0';
+  EXPECT_STREQ(buf, "100");
+
+  end = uint32_to_str_unchecked(buf, 1000000);
+  *end = '\0';
+  EXPECT_STREQ(buf, "1000000");
+}
+
+// --- uint32_to_str() (public, span API) ---
+
+TEST(Uint32ToStr, SpanZero) {
+  char buf[UINT32_MAX_STR_SIZE];
+  EXPECT_EQ(uint32_to_str(buf, 0), 1u);
+  EXPECT_STREQ(buf, "0");
+}
+
+TEST(Uint32ToStr, SpanMultiDigit) {
+  char buf[UINT32_MAX_STR_SIZE];
+  EXPECT_EQ(uint32_to_str(buf, 12345), 5u);
+  EXPECT_STREQ(buf, "12345");
+}
+
+TEST(Uint32ToStr, SpanMaxValue) {
+  char buf[UINT32_MAX_STR_SIZE];
+  EXPECT_EQ(uint32_to_str(buf, 4294967295u), 10u);
+  EXPECT_STREQ(buf, "4294967295");
+}
+
+}  // namespace esphome::core::testing

tests/components/globals/common.yaml

@@ -4,6 +4,14 @@ esphome:
       - globals.set:
           id: glob_int
           value: "10"
+      # Set a float global with an integer literal - must emit the correct
+      # return type so TemplatableFn stores a direct function pointer.
+      - globals.set:
+          id: glob_float
+          value: "102"
+      - globals.set:
+          id: glob_float
+          value: !lambda "return 42;"
 
 globals:
   - id: glob_int

tests/integration/fixtures/status_flags.yaml

@@ -0,0 +1,141 @@
+esphome:
+  name: status-flags-test
+
+host:
+api:
+  actions:
+    # Warning flag services for sensor_a
+    - action: set_warning_a
+      then:
+        - lambda: "id(sensor_a)->status_set_warning();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+    - action: clear_warning_a
+      then:
+        - lambda: "id(sensor_a)->status_clear_warning();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+
+    # Warning flag services for sensor_b
+    - action: set_warning_b
+      then:
+        - lambda: "id(sensor_b)->status_set_warning();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+    - action: clear_warning_b
+      then:
+        - lambda: "id(sensor_b)->status_clear_warning();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+
+    # Error flag services for sensor_a
+    - action: set_error_a
+      then:
+        - lambda: "id(sensor_a)->status_set_error();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+    - action: clear_error_a
+      then:
+        - lambda: "id(sensor_a)->status_clear_error();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+
+    # Error flag services for sensor_b
+    - action: set_error_b
+      then:
+        - lambda: "id(sensor_b)->status_set_error();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+    - action: clear_error_b
+      then:
+        - lambda: "id(sensor_b)->status_clear_error();"
+        - component.update: app_warning_bit
+        - component.update: app_error_bit
+
+    # Snapshot of the status_led_light's output state for observation.
+    - action: snapshot_led
+      then:
+        - component.update: status_led_writes
+        - component.update: status_led_last_state
+
+logger:
+
+# Tracks each write to the fake status_led output.
+globals:
+  - id: status_led_write_count
+    type: uint32_t
+    restore_value: no
+    initial_value: "0"
+  - id: status_led_last_write
+    type: bool
+    restore_value: no
+    initial_value: "false"
+
+# Fake binary output — status_led_light writes to this instead of a pin.
+# Every write bumps a counter and records the last value, both of which
+# are exposed below so the test can verify status_led_light's loop is
+# actually reading App.get_app_state() and responding.
+output:
+  - platform: template
+    id: fake_status_led
+    type: binary
+    write_action:
+      - globals.set:
+          id: status_led_write_count
+          value: !lambda "return id(status_led_write_count) + 1;"
+      - globals.set:
+          id: status_led_last_write
+          value: !lambda "return state;"
+
+# Actual status_led_light component under test.
+light:
+  - platform: status_led
+    name: Status LED
+    id: status_led_light_id
+    output: fake_status_led
+
+sensor:
+  # Two components that the test will toggle warning/error flags on.
+  - platform: template
+    name: Sensor A
+    id: sensor_a
+    update_interval: 24h
+    lambda: return 1.0;
+  - platform: template
+    name: Sensor B
+    id: sensor_b
+    update_interval: 24h
+    lambda: return 2.0;
+
+  # Expose App.app_state_'s STATUS_LED_WARNING / STATUS_LED_ERROR bits
+  # as 0.0 / 1.0. force_update ensures every manual component.update
+  # publishes even if the value is unchanged.
+  - platform: template
+    name: App Warning Bit
+    id: app_warning_bit
+    update_interval: 24h
+    force_update: true
+    lambda: |-
+      return (App.get_app_state() & STATUS_LED_WARNING) != 0 ? 1.0 : 0.0;
+  - platform: template
+    name: App Error Bit
+    id: app_error_bit
+    update_interval: 24h
+    force_update: true
+    lambda: |-
+      return (App.get_app_state() & STATUS_LED_ERROR) != 0 ? 1.0 : 0.0;
+
+  # Observables for the fake status_led output.
+  - platform: template
+    name: Status LED Writes
+    id: status_led_writes
+    update_interval: 24h
+    force_update: true
+    lambda: return id(status_led_write_count);
+  - platform: template
+    name: Status LED Last State
+    id: status_led_last_state
+    update_interval: 24h
+    force_update: true
+    lambda: |-
+      return id(status_led_last_write) ? 1.0 : 0.0;

tests/integration/test_status_flags.py

@@ -0,0 +1,209 @@
+"""Integration tests for Component::status_set/clear_warning/error propagation.
+
+Verifies that toggling STATUS_LED_WARNING / STATUS_LED_ERROR on individual
+components correctly updates the app-wide bits on Application::app_state_,
+AND that the status_led_light component actually responds to those bits
+by writing to its output (the full chain from component.status_set_warning
+→ App.app_state_ → status_led_light.loop() reading get_app_state()).
+
+Exercises the multi-component OR semantics (the app bit stays set while
+any component still has the flag, and only clears when the last component
+clears its bit), the independence of warning and error, and the actual
+status_led_light read of the bits via a fake template output that counts
+writes.
+"""
+
+from __future__ import annotations
+
+import asyncio
+
+import pytest
+
+from .state_utils import InitialStateHelper, SensorTracker, build_key_to_entity_mapping
+from .types import APIClientConnectedFactory, RunCompiledFunction
+
+# Time to let the host-mode main loop run so status_led_light.loop() can
+# execute enough iterations to produce measurable write-count changes on
+# the fake template output. 300 ms is well above the minimum needed.
+STATUS_LED_SETTLE_S = 0.3
+
+
+@pytest.mark.asyncio
+async def test_status_flags(
+    yaml_config: str,
+    run_compiled: RunCompiledFunction,
+    api_client_connected: APIClientConnectedFactory,
+) -> None:
+    async with run_compiled(yaml_config), api_client_connected() as client:
+        entities, services = await client.list_entities_services()
+
+        # Map every custom API service by name for the test to execute.
+        svc = {s.name: s for s in services}
+        for name in (
+            "set_warning_a",
+            "clear_warning_a",
+            "set_warning_b",
+            "clear_warning_b",
+            "set_error_a",
+            "clear_error_a",
+            "set_error_b",
+            "clear_error_b",
+            "snapshot_led",
+        ):
+            assert name in svc, f"service {name} not registered"
+
+        # Track every sensor we care about. SensorTracker gives us
+        # expect(value) / expect_any() futures that resolve when a
+        # matching state arrives; much simpler than manual bookkeeping.
+        tracker = SensorTracker(
+            [
+                "app_warning_bit",
+                "app_error_bit",
+                "status_led_writes",
+                "status_led_last_state",
+            ]
+        )
+        tracker.key_to_sensor.update(
+            build_key_to_entity_mapping(entities, list(tracker.sensor_states.keys()))
+        )
+
+        # Swallow initial state broadcasts so the test only reacts to
+        # state changes triggered by our service calls.
+        initial_state_helper = InitialStateHelper(entities)
+        client.subscribe_states(initial_state_helper.on_state_wrapper(tracker.on_state))
+        try:
+            await initial_state_helper.wait_for_initial_states()
+        except TimeoutError:
+            pytest.fail("Timeout waiting for initial states")
+
+        async def call(name: str) -> None:
+            await client.execute_service(svc[name], {})
+
+        async def call_and_expect_bits(
+            service_name: str, *, warning: float, error: float
+        ) -> None:
+            """Execute a service and wait for both app bit sensors to match.
+
+            Each bit-toggling service calls component.update on both
+            app_warning_bit and app_error_bit, so both sensors publish.
+            """
+            futures = tracker.expect_all(
+                {"app_warning_bit": warning, "app_error_bit": error}
+            )
+            await call(service_name)
+            await tracker.await_all(futures)
+
+        async def snapshot_led_writes() -> int:
+            """Trigger a publish of the fake status_led output counter and return it."""
+            future = tracker.expect_any("status_led_writes")
+            await call("snapshot_led")
+            await tracker.await_change(future, "status_led_writes")
+            return int(tracker.sensor_states["status_led_writes"][-1])
+
+        # ---- Baseline: everything clean ----
+        await call_and_expect_bits("clear_warning_a", warning=0.0, error=0.0)
+
+        # ================================================================
+        # Part 1 — STATUS_LED_WARNING propagation to App.app_state_
+        # ================================================================
+
+        # Single component set/clear
+        await call_and_expect_bits("set_warning_a", warning=1.0, error=0.0)
+        await call_and_expect_bits("clear_warning_a", warning=0.0, error=0.0)
+
+        # Multi-component OR: both set, clear A, bit stays (B still has it), clear B, gone
+        await call_and_expect_bits("set_warning_a", warning=1.0, error=0.0)
+        await call_and_expect_bits("set_warning_b", warning=1.0, error=0.0)
+        await call_and_expect_bits("clear_warning_a", warning=1.0, error=0.0)
+        await call_and_expect_bits("clear_warning_b", warning=0.0, error=0.0)
+
+        # Opposite clear order
+        await call_and_expect_bits("set_warning_a", warning=1.0, error=0.0)
+        await call_and_expect_bits("set_warning_b", warning=1.0, error=0.0)
+        await call_and_expect_bits("clear_warning_b", warning=1.0, error=0.0)
+        await call_and_expect_bits("clear_warning_a", warning=0.0, error=0.0)
+
+        # ================================================================
+        # Part 2 — STATUS_LED_ERROR propagation (same scenarios)
+        # ================================================================
+
+        await call_and_expect_bits("set_error_a", warning=0.0, error=1.0)
+        await call_and_expect_bits("clear_error_a", warning=0.0, error=0.0)
+
+        await call_and_expect_bits("set_error_a", warning=0.0, error=1.0)
+        await call_and_expect_bits("set_error_b", warning=0.0, error=1.0)
+        await call_and_expect_bits("clear_error_a", warning=0.0, error=1.0)
+        await call_and_expect_bits("clear_error_b", warning=0.0, error=0.0)
+
+        # ================================================================
+        # Part 3 — warning and error are independent
+        # ================================================================
+
+        await call_and_expect_bits("set_warning_a", warning=1.0, error=0.0)
+        await call_and_expect_bits("set_error_b", warning=1.0, error=1.0)
+        await call_and_expect_bits("clear_warning_a", warning=0.0, error=1.0)
+        await call_and_expect_bits("clear_error_b", warning=0.0, error=0.0)
+
+        # ================================================================
+        # Part 4 — status_led_light actually reads App.app_state_
+        # ================================================================
+        # The fake status_led_light output increments status_led_write_count
+        # on every write. status_led_light::loop() writes its output on every
+        # iteration while an error/warning bit is set, so after holding a
+        # warning for ~300 ms we should see the counter move significantly.
+        # This is the end-to-end proof that the bits we set above actually
+        # reach status_led_light and drive its behavior.
+
+        count_before_warning = await snapshot_led_writes()
+        await call_and_expect_bits("set_warning_a", warning=1.0, error=0.0)
+        # Let status_led_light's loop run long enough to toggle the pin
+        # several times (it reads get_app_state() every main loop iteration).
+        await asyncio.sleep(STATUS_LED_SETTLE_S)
+        count_after_warning = await snapshot_led_writes()
+        assert count_after_warning > count_before_warning, (
+            "status_led_light did not respond to STATUS_LED_WARNING being set: "
+            f"write count stayed at {count_before_warning} → {count_after_warning}. "
+            "The full chain Component::status_set_warning → App.app_state_ → "
+            "status_led_light::loop reading get_app_state() is broken."
+        )
+        await call_and_expect_bits("clear_warning_a", warning=0.0, error=0.0)
+
+        # Same check for ERROR
+        count_before_error = await snapshot_led_writes()
+        await call_and_expect_bits("set_error_a", warning=0.0, error=1.0)
+        await asyncio.sleep(STATUS_LED_SETTLE_S)
+        count_after_error = await snapshot_led_writes()
+        assert count_after_error > count_before_error, (
+            "status_led_light did not respond to STATUS_LED_ERROR being set: "
+            f"write count stayed at {count_before_error} → {count_after_error}. "
+        )
+        await call_and_expect_bits("clear_error_a", warning=0.0, error=0.0)
+
+        # ---- Set → clear → re-set round-trip ----
+        # After clearing, status_led_light stops writing (steady state).
+        # Re-setting the flag must make it resume. This guards against a
+        # future idle optimization (e.g. #15642) where status_led disables
+        # its own loop when idle: if the re-enable path were broken, the
+        # second set would not produce writes.
+        #
+        # Snapshot AFTER the clear to avoid counting writes that were still
+        # in-flight from the error-set phase.
+        count_after_clear = await snapshot_led_writes()
+        await asyncio.sleep(STATUS_LED_SETTLE_S)
+        count_after_idle = await snapshot_led_writes()
+        assert count_after_idle - count_after_clear <= 5, (
+            "status_led_light kept writing after warning/error was cleared: "
+            f"count grew from {count_after_clear} to {count_after_idle}. "
+            "Expected it to stop writing once all status bits were clear."
+        )
+        # Re-set warning — writes must resume.
+        await call_and_expect_bits("set_warning_a", warning=1.0, error=0.0)
+        await asyncio.sleep(STATUS_LED_SETTLE_S)
+        count_after_reset = await snapshot_led_writes()
+        assert count_after_reset > count_after_idle + 5, (
+            "status_led_light did not resume writing after re-setting "
+            f"STATUS_LED_WARNING: count went from {count_after_idle} to "
+            f"{count_after_reset}. If an idle optimization disabled the "
+            "loop, the re-enable path may be broken."
+        )
+        await call_and_expect_bits("clear_warning_a", warning=0.0, error=0.0)

tests/unit_tests/test_main.py

@@ -1231,6 +1231,48 @@ def test_upload_using_esptool_path_conversion(
     assert partitions_path.endswith("partitions.bin")
 
 
+def test_upload_using_esptool_skips_missing_extra_flash_images(
+    tmp_path: Path,
+    mock_run_external_command_main: Mock,
+    mock_get_idedata: Mock,
+    caplog: pytest.LogCaptureFixture,
+) -> None:
+    """A non-existent path in extra_flash_images must be filtered out with a
+    warning, and must not appear in the esptool command line. Only the valid
+    images are flashed. Regression test for
+    https://github.com/esphome/esphome/issues/15634.
+    """
+    setup_core(platform=PLATFORM_ESP32, tmp_path=tmp_path, name="test")
+    CORE.data[KEY_ESP32] = {KEY_VARIANT: VARIANT_ESP32}
+
+    missing_path = tmp_path / "variants" / "tasmota" / "tinyuf2.bin"
+
+    mock_idedata = MagicMock(spec=platformio_api.IDEData)
+    mock_idedata.firmware_bin_path = tmp_path / "firmware.bin"
+    mock_idedata.extra_flash_images = [
+        platformio_api.FlashImage(path=tmp_path / "bootloader.bin", offset="0x1000"),
+        platformio_api.FlashImage(path=missing_path, offset="0x2d0000"),
+    ]
+    mock_get_idedata.return_value = mock_idedata
+
+    (tmp_path / "firmware.bin").touch()
+    (tmp_path / "bootloader.bin").touch()
+    # Intentionally do NOT create missing_path
+
+    config = {CONF_ESPHOME: {"platformio_options": {}}}
+
+    with caplog.at_level(logging.WARNING, logger="esphome.__main__"):
+        result = upload_using_esptool(config, "/dev/ttyUSB0", None, None)
+
+    assert result == 0
+    assert "Skipping missing flash image" in caplog.text
+    assert str(missing_path) in caplog.text
+
+    cmd_list = list(mock_run_external_command_main.call_args[0][1:])
+    assert str(missing_path) not in cmd_list
+    assert "0x2d0000" not in cmd_list
+
+
 def test_upload_using_esptool_with_file_path(
     tmp_path: Path,
     mock_run_external_command_main: Mock,

tests/unit_tests/test_platformio_api.py

@@ -906,7 +906,7 @@ def _filter_through_redirect(line: str) -> str:
 
     captured = io.StringIO()
     redirect = RedirectText(
-        captured, filter_lines=platformio_api.FILTER_PLATFORMIO_LINES
+        captured, filter_lines=platformio_runner.FILTER_PLATFORMIO_LINES
     )
     redirect.write(line + "\n")
     return captured.getvalue()