The defensive spiral (#18668, closed) guarded inputs that cannot occur:
gen_esp32part validates partitions.csv before a build can succeed, and
esp_idf_size.json's realistic failures do not produce the handled
shapes. This PR's real change stands alone again: the bar moves to
build_helpers as print_size_line, with dev behavior everywhere else.
registry_download memoizes per process (failures uncached), so the
prefetch and the install share one metadata round-trip per package.
The idf ccache env always hands idf.py exactly one canonical spelling:
the no-ccache path exports 0 so an unparsable inherited value or a
probe-rejected shim cannot enable it, the enabled path exports 1
whatever accepted spelling arrived, and forced-on still runs the
resolver for its no-binary warning. An empty env value keeps its
historical disable meaning instead of falling to the default policy.
A list-of-non-dicts compile DB now raises by name inside the best-effort
tuple. The launcher rejection moved into parse_entry itself so no caller
can record ccache as the compiler, and the shape key includes the entry's
directory since relative includes resolve against it. format_bar raises
on a non-positive total so every consumer must handle the meaningless
bar; the espidf summary validates the RAM region by name (a malformed
region can no longer suppress a computable Flash line) and the blanket
backstop logs the traceback at debug. A new test pins that the CI
trigger paths exist on disk, so a rename fails loudly.
A compile DB that parses as valid JSON but is not a list now raises
EsphomeError inside IDEDATA_BEST_EFFORT_ERRORS instead of a TypeError that
fails an already-linked build. Cached idedata is validated on read against
the write path's guarantees (dict shape, no launcher as compiler, include
union present) so caches from older versions regenerate instead of serving
degraded data, and the served copy is re-stamped with the current ELF path.
Response-file shape sentinels key on the output object rather than the
source file, so two objects built from one source keep both include sets.
The size summary mirrors the standalone hardening PR: a blank partition
size cell raises by name, and a blanket guard keeps unexpected nested
shapes from raising past a build that already linked.
parse_enable_env's inline tuples become TRUTHY_ENV_STRINGS and
FALSY_ENV_STRINGS frozensets mirroring cv.boolean's spellings (enable
and disable included) plus the 1/0 env convention, matching
device-builder's TRUTHY_BOOL_STRINGS pattern.